In former times, the question of how to make metal door With their own hands, I absolutely did not worry the inhabitants of our country. Product steel products appeared in the 90s of the last century and it looks not particularly aesthetic. Their appointment was to reliably close the entrance to the dwelling. But over the past time, steel doors have become also decorative element Facade of the building.

The main material is metal rolling. For the manufacture of a conventional door without a particularly cleaning finish, a metal sheet is needed by a thickness of at least 2 mm and metal profile for frame and door frame. A corner with a side of 4.5-5 cm or proftrububa (square) approximately the same cross section.

The calculation of the material is made after measurements of the door opening. To be able to qualitatively insulate the junctions of the box and the wall, the measure must be reduced by 1-2 cm around the perimeter. After installing the gaps can be fill in mounting foam and exclude the flow of cold air in the slot.

Frames for the frame are removed on the inner sides of the box after its manufacture. To simultaneously buy a material during calculations, you can use the dimensions of the door frame. In addition to the perimeter of these parts of the door block, you need to calculate the size of the rigid rigid rigid. Their number and location is quite arbitrarily and should be developed independently. To find out the number of corners or pipes, the length of all the parts of the box and frame is summarized and add another 10-15% for processing.

Calculation of metal for the door canvas is done based on the size of the box. The outer part of the web must overlap the joints of the frame and the box for 1.5-2 cm around the perimeter. The inner part of the door can be seen not with a metal sheet, but MDF, clapboard or other sawn timber. If you want to have a fully iron door in the room, then the parameters of the inner sheet must coincide with the sizes of the frame frame.

It is possible to warm the inlet metal doors using EPPS plates, minvats (isoover) or similar materials. The gaps between foam slices and frame racks are easy to fill in the mounting foam.

Some doors have non-standard sizes. Too wide or high opening, arched input should be divided into parts, one of which should be equal to the exemplary dimensions of the standard input door (not more than 1.5 per 2 m). For the rest, to develop a sketch of registration with the help of individual fixed frames, metal-sheathed. Often they serve as a decorative frame of the opening and include small windows, wrought elements or other finishes.

Feeding materials, you need to prepare the following tools:

• bulgarian;
• welding machine;
• drill with metal drills;
• cornel construction and roulette.

For final finish Doors need accessories, lock, loops and related decor elements.

Making iron door

Before making an iron door with your own hands, you need to cut the metal to the details of the required length. To make the box to be smooth, without skew, you will need to measure it diagonally, before starting welding. To mark the ends of the ends, the corner or pipe will be required to be a construction kit or a pattern with a slice of 450. The tool is applied to 1 side of the corner or to the opposite sides of the proftrub, note the cut line and cut the extra part of the metal. In the same way to prepare the ends of the upper and lower voltage and side profiles.

Details should be folded, doped by cuttings. Measure a roulette 2 diagonal of the rectangle. They must fully coincide, only then can be considered all the angles with straight, and the parties are equal in pairs. Detected defects eliminate the grinder, cutting the corner in the right places. Determine the location of the lock and cut through the holes for the tongue or bolt.

Swift box details. After cooling the metal, stick the places of welding with a grinder so that the canvas faced tightly all over the perimeter of the box.

How to make a frame for the canvas

Thoroughly measure the inner space of the box. In order for the door freely moved in the opening, take away the length of the length and width of 1 cm. In the manufacture and installation of the frame, it will allow the form of clearances around the door perimeter.

Prepared details to trace the same as part of the box, at an angle of 45 °. Layout the frame inside the box, putting a piece of metal with a thickness of 5 mm for fixing the gaps. Measure diagonal and eliminate defects, if necessary.

At the installation site of the castle make tags. Remove the profile from which the lock will be located and cut through the hole under the riglels. Connect the part of the frame inside the door frame again, check the coincidence of the holes. Cut the corners of the frame from the inside. In several places, grab the welding door box to the frame.

Cut from metal The average vertical edge of stiffness. There may be 2 them if the owner deems it necessary. Between the rigidity and edge edge of the door to make a small frame to install the lock: weld 2 short profiles horizontally and put the plate between them if the method of fastening the lock case is required.

Cut and weld horizontal or inclined ribs inside the iron door frame. Their number and location arbitrarily. If the door will have a decorative window, make it framing inside the frame

Set 2-3 loops so that their card parts are inside the gap remained when assembling. Cook the hinges in the collected form to the corresponding parts of the frame and the welding box. Install the lock, fit it for easy entry of riglels into the holes. If necessary, make the keyhole in the plate installed for attachment, chop the thread for decorative linings on the frame. Remove the castle.

How to make a door canvas

The metal sheet needs to be placed by the standards taken from the frame side. At the focus and horizontal parts of the door, the launch of the box should be at least 1-1.5 cm. In the back of the back of the loops, leave the back of about 0.5 cm or more, but so that it does not interfere then open the door.

Put the canvas under the finished box connected to the frame. From the inside, weld the sheet to the frame. Cut the welding seams made for fixing the box, open and close the door. If all operations were performed accurately and neatly, then the door made by their own hands will move freely.

Opening the door sash, you need to finally welcome the closed hinges. So that the welds do not interfere with the closure, they are cleaned with an ush (grinder). In the right place on the canvas, make a keyhole and threaded holes for a decorative lining. Finally fasten the castle in its place, check it out and adjust if necessary.

Interior door trim

The inside of the door with their own hands the master is finished in its own taste:

• plywood;
• clapboard;
• LDSP.

Usually on the inside does not put a metal sheet, which allows you to make a massive design a little easier and save on the box. If the frame was made of proftrub, then the finish can be attached directly to it. Corner will require additional mortgage elements from wood. They can be strengthened on the door frame by self-reserves swirling into the holes, in advance drilled in the corner (side).

To insulate the iron entrance door, minvatu or foam plastic are placed between rigids and frame frame. Elastic Material Type Minvati easily fills all the space. Polyfoam or EPPS has to cut into pieces that may not be adjusted close to the parts of the frame. Sealing gaps can be installed foam.

When the insulation is laid, to attach the inner trim to the mortgage bars or the pipe will not be any difficulty. If desired, the surface is designed to hide dermatin or leather, sack the veneer of the valuable tree of the tree or decorate otherwise. You can leave the decor at the discretion of the hostess at home so that it makes it with your own hands. Box to strengthen in the opening anchors and fill the gaps of the mounting foam. Glue the seal.

The door can be simply painted with automotive enamel from the cylinder. Finishing options include the use of wrought elements. You can buy or order in the workshop exclusive patterns. If the door has a glass insert, the forged decor will provide additional safety, playing the role of the grid. If desired, the external part of the door can be separated by a tree, strengthening the fillets or veneer on the metal using a reliable universal glue or self-tapping screws.

Prices for doors, without which no house and apartment can do, today, to put it mildly, "bite." But, even paying a considerable amount, you do not have to get a quality product. Therefore, it is much more reliable and cheaper to make entrance doors with your own hands. We will tell, like.

What materials produce entrance doors

They moved away into the past when the entrance doors were made exclusively from the tree. Today, the list of materials used by manufacturers has expanded, but it is impossible to name the list of impressive. Judge for yourself.

Since the door leading to a house or apartment should, first of all, to protect against the penetration of thieves, the materials from which the interior door blocks are made are not suitable for its manufacture: MDF and chipboard. First, such a door is easy to break. Secondly, these materials are not resistant to moisture. Therefore, to choose between:

• tree. It is used extremely rare, because such a door can easily knock out;

• iron. It is more reliable than the tree, but due to the susceptibility of corrosion requires constant care - painting;

• steel. The most reliable, but also the most expensive version, especially when it comes to armored models. Steel does not rust, it cannot be punched, and has the longest service life.

Steel (from it. Stahl) - an alloy of iron with carbon (and other elements). Carbon content in steel from 0.1 to 2.14%. Carbon gives alloy stuff and hardness, reducing plasticity and viscosity.

If you decide to do entrance doors do it yourself, we advise you to stay on the metal model, about it and go further speech.

The manufacture of any product requires certain skills, in the case of metal is welding. If you do not own this skill, you will have to seek help from a specialist, but this will increase costs.

Before starting work, make a drawing indicating the size. To do this, measure the doorway, take away from the height and width of 2 cm, and get the dimensions of the future door block. Work on the manufacture of metal doors is divided into four stages:

• making framework. It must have perfect straight corners and ribs. There are no strict requirements for their placement: you can weld them diagonally, horizontally and vertically;

• trimming the door leaf. The dimensions of the metal sheet for a couple of centimeters should be larger than the length and width of the frame. Between the frame and the welding cannol, there are small gaps;

• installation of fittings. Sheds are welded simultaneously to the frame, and to the door canvase. Used from 2 to 4 loops, but the distance from the upper and lower edge of the door leaf to the nearest loop should not exceed 20 cm;

• cleaning. Facing is performed to give the door aesthetically attractive look. Therefore, the metal canvas is tightened with dermantine, artificial leather, PVC film. But do not forget to prepare metal from corrosion.

Metal entrance doors do it yourself - instructions

To make metal entrance doors do it yourselfYou will need:

• welding machine;

• bulgarian with a disc on metal;

• metal sheet with a thickness of 2 mm;

• metal pipes of square section (50 x 25 mm or 40 x 20 mm);

• turning cannons (loops).

Cut the door to the door with the baccoon.

Cook the frame, accurately impoverishing the corners. Do not forget to set the tack (transverse bar - rigidity). Welcome frame to the canvas. Make welding in different places, then the metal will wish to cool.

Welcome to the doorway awnings. So that they do not rub it about it, ensure a sufficient gap, stretching between the louting and the wire canopy.

The top of the canopies brew to the doorway and hang it on the loop.

Now it remains to be welded the handle, build the lock, lining and insulate. In the latter will help the video:

The range of the modern building market is rich: in specialized stores it is possible. Metal, from wood, plastic, combined - all entrance doors have special specifics in making issues. The desire to independently make a metal door block occurs due to a number of reasons. For example, I want to get a design with specific requirements and additional materials, you need a high quality product at a minimum cost.

Tools and materials

Making a metal door with their own hands in reality refers to budget variant: Create a product yourself will cost much cheaper shopping ready-made design. Of course, to make a truly functional and stylish door, you need to own the instrument and have a certain experience in welding.

In addition, you will need competent drawings, qualitative materials and professional tools. We list the main components that are used in the process of creating a metal door composition:

Photo: Sealer for perimeter door

A list of the above materials and tools needed to create a metal door is approximate: the finishing solution depends on the type and the functional value of the future design. For example, in the manufacture of a tambourine or inlet door, it is best to purchase a thick metal sheet. You can also apply two sheet metal: in this case, the space between them needs to be filled with insulation.

Metal table workbench will be very useful

Another one interesting material For the manufacture of the door, although not input, is.

Step-by-step manual instructions

The creation of a metal door consists of four main stages: the production of the frame, the production of metal canvas, the installation of fittings and the trimming of the product. A typical door design has a two-meter height and 90 cm wide.

Consider features in working on the creation of a metal door:

• Frame . It is necessary to start making the frame after all measurements. The dimensions of the door box must be optimal: Metal frame must harmoniously enter into doorway, Therefore, on each side, leaving a gap of 2 cm.



• Blights . Between the frame and the metal web also need to leave the gaps, while the sheets should be slightly opposed to the edge of the frame. Welding work is necessary small sites. The seams make no more than 4 cm in length, while the distance between adjacent seams should not exceed 20 cm.



• Furnitura . For the production of loops, steel bars, having a diameter of 2 cm. The loops weld to the canvase and metal carcass At the same time. Professionals are recommended to carry out a mandatory anti-corrosion processing of the product: with its help the door will serve not one dozen years.
• Facing . You can use any favorite material: vinylister, PVC film, artificial leather, dermatin and others.

The main steps in the manufacture of a metal door do it yourself:

1. Conduct the measurements of the day and leave about 2 cm from the walls to the box to eliminate all the slots by mounting foam. In addition, such a gap will adjust the installation of the door in the event of a skewer.



2. Cut over the selected dimensions a corner of metal (approximate dimensions - 50x25 mm) and put it on the table for welding. Measure the length of the diagonals of the rectangle: they should be equal. You can start to welding only if all sizes are the same. So makes the door frame.



3. The finished box is measured by internal space, given the 1-centimeter clearance on each side of the perimeter. Cut the corner with dimensions 40 * 25 cm. In the lock profile to make a small slot using a grinder on the optimal level to install the lock level.
4. Simultaneously in the metal profile, wooden slats of optimal dimensions are clogged. This is done to simplify cladding.



5. Also, for the convenience of welding, the loop profile is recommended to immediately weld to a metal box and hinges. It is necessary to ensure the perfect coincidence of the loop and the door frame: for this carefully, the distance between them carefully. Under this condition, hang the door will easily.



6. Check: Parallel to the profiles of the canvas and boxes, after which the remaining door canvase profiles are inserted into the latter.
7. Then the metal sheet is welded. At first, the canvas measured: on each side, the door should have 10 mm on the door, while on both sides of the castle - 15 mm. The sheet is cut according to the size of the sizes, stacked on the product from profiles.



8. Initially, the loop part is welded from the back of the sheet in the inner cavity, then weld the canvas around the perimeter.
9. The preliminary band is welded from the inside of the metal canvas. For better strengthening of the door design, you can welcome special ribbies.



10. Conduct stripping welding seams and paint the product. It is recommended to make the door coloring even if in the future you will be facing it. Additional coating will avoid corrosion.
11. Mount locks in the number of two pieces. To do this, the hole is drilled in the corner to enter the riglel, then a slot for fastening the lock in the metal canvas is formed. You can cut hole and for the door lock.



12. Conduct door facing. It can be seen with planets or panels of wood, pound PVC film, repeating wood texture, or, for example, use leathesum. Many just paint the cloth and then weld to it interesting forged decoration elements. You can also use curly metal sheets or soft elements.

Material in the topic. Read directly in our review.

Today, not only the townspeople, but also the majority of country owner owners as the entrance doors prefer metal structures. In theory, they are much stronger, more reliable and durable wooden or plastic analogs. But in fact, many solid looking metal doors from the budget segment can be opened with a tin knife, and scrap for them is a universal key. Install the same massive expensive design not for everyone for pocket, and the high cost is not a guarantee of the appropriate quality. Therefore, crafts who own skills welding work and an appropriate tool base, prefer to make such doors on their own. With this situation, you can be confident both in the Frame Fortress, and in the decent parameters of noise absorption and thermal insulation, and appearance Give in general stylist. Forumhouse users also mastered the process and share the results. We study their experience and - cook the metal door.

Input

In a typical version, the metal door consists of a box, canvas, loops and mounting elements (plates, eyelashes, pins). Without certain costs for materials and components, it is not necessary, but the door-made door will cost much cheaper than the purchase. The exact list of consumables depends on the constructive, dimensions and purpose - if a fairly simplest frame with a trim and thawed is a fairly simplest frame, then the door must be multilayer to enter the house, with an effective shock fitting and decorative facing. In the second case, the approximate set of the required as follows:

• Metal corner (from 5 mm) or profile - for the box;
• Metal corner or profile tube - for frame, rigidity ribs;
• Metal sheet - for power casing (optimal thickness 2-3 mm).
• Heat insulation material (mineral wool, foam, EPPS or PSB);
• Accessories - loops (better with bearings), seal, eye, castle / locks, handle, etc.;
• Finishing - wood, forging, plastic (for the inside various panels or laminate).

One of the most important stages - measurements, if you make a mistake, in the future, the installation of the door will significantly complicate, so it is necessary to adhere to certain recommendations:

• All measurements are not from the finishing layer, but from the draft wall;
• Between the box and the opening should remain a groove, standard - 2 cm (on alignment and installation seam);
• The gap between the box and the blade from the loop side is 3 mm, from the castle side - 5 mm.

The presence of a working drawing with dimensions or at least a sketch will be a good help, not every fantasy is so developed so as to present the end result in the mind. Fortunately, quite workable drawings have enough in the network if the drawing and drawing is also difficult.

But the best assistant is the experience that participants of our portal are generously divided.

dronduletus. User forumhouse.

Welded simple doors to install in the country; I am not a pro, the door is my third welding experience (after the lattice), so maybe I somehow did it, there is my shoals.

A profile pipe 20x40 mm, a metal sheet with a thickness of 3 mm, was a mineral wool thick, and MDF finish as an insulator.

Since cooking the frame is necessary on a rigid smooth surface, and the suitable cooking table at Cleretz was not, he used the beams put in the same plane. He also used clamps to keep the geometry of the product, some in the welding process slightly "grab" elements to the hob. dronduletus.made the door to several stages.

Cut the pipe in size, the angles in 45⁰ did not observe, as the welding was joined, assembled the frame, chopped off the diagonal, grabbed, checked, secured the clamps. Weled the frame and welded the ribs of stiffness.

The sheet on the trim was cut into view of the allowance for the nestling throughout the perimeter (1.5 cm), recorded on the frame of the clamps. I first welded from the inside of the frame - from the middle to the edge, grabs (about 2 cm in a step of 15-20 cm). To leaf less than led, cooked diagonally - opposite sides in different directions. After the same way, the external seams began to speak, cleaned with a grinder, in the same manner risen over rigidity ribs. It was possible to do with one edge, but the leaf caught curved. The following was welded "Pocket" under the castle - cut out in the end of the groove, on the perimeter, the edge of the profile trimming.

The box was cooked from a 40x40 mm corner, a channel was used for the threshold, 100x50mm, when cutting the segments, added gaps not only on the loop and lock, but also up, and down (4 mm). As protection against lovers, an additional plates / plugs have welded over the place where the rhegel will be included on the entire width (on both sides). Welded metal strips for fastening the box to the wall (two above and three on the sides). It was defended not only from the knocking of the riglel, but also from the removal of the door with the loops.

dronduletus.

The pieces of an 8 cm width is welded inside the door, on the back side of the frame, raising it with 8 mm from it - these are anti-removable crabs.

The canopies welded in a horizontal position - putting the canvas in the box and laying between the canopy and the steel plate 2 mm thick, so that after sticking the seal and avoid friction. Sheds welded at a distance of 25 cm from the edge of the canvas to the center of each canopy, pre-checking the level and fixing the clamps.

Since the walls are old and the condition of the brick leaves much to be desired, refused ordinary anchors, and the pins used only for fixing the threshold (channel). Box fucked on studs, 25 cm long (diameter 12 mm) and chemical anchor, after mounting the box, the door joined the door and drilled the holes for the beel. In the cavity of the door laid the insulation, sewed all the MDF panels, painted.

Another participant in the portal process did not photograph, but his observations will be useful to everyone who is going to do the manufacture of the door.

outsayder. User forumhouse.

I also weld the doors, I did not do in the process, but I will tell you the fineness. I did with the test, they were soaked with these doors as a case at the factory.

Metal door with his own hands, Lichfaki and conclusions:

• Iron for the plating is better to take hot rolled products, in a cold tight with geometry and straight corners;
• To welcome the loop plate to the clamp box, you need to slightly hold and immediately let go. When the seam is cooling, the plate will bring up with the necessary gap. All loops after fixation are boiled;

• If you do a special device (as in the figure), the clamp of the sheet to the corner during welding will avoid "bubbles";

• In order to dry the door to the canvas in the door of the door, the loop is welded so that the loop axis accounted for the edge of the sheet;

Intermediate rough result in the photo.

Master81.he welded two metal doors - two-dimensional and single (255x110 mm and 210x0.72 mm), and looking at his creation, it is clear that with the metal he "on the short leg."

The box was cooked from the corner with a thickness of five millimeters, it is possible six, but four undesirable, frame from profile pipe 40x20 mm. Difficultizing design did not cause design.

Master81. User forumhouse.

I measured the doorway, minus a centimeter from the width and length, cut the corner with a grinder smoothly, first gathered the box, then the frame was already under the door.

Another Obligar, a member of Forumhouse from Moscow with nickname oSS., I already made sixty metal door, if you consider garage Doors. The sheet of three millimeters thick, the frame from the profile pipe 50x40x3 mm, as with most, but to the question of security it came thoroughly. Bronnoscaps, inner pad, Suwald castle with four beygles, protective curtain in the well. These improvements increased the cost of the product, but calm is more expensive. Lack of photo oSS. Compensates for the optimized assembly process and useful tips.

oSS. User forumhouse.

Before that, the door was made by different techniques, including first the strapping, and after - the patches and the frame assembly. The sequence selected this time seems more optimistic.

The optimized option looks like this:

• Started from the front vertical profile, made the frame, secured the lock in the frame, checked how it works;
• Made the rear vertical profile, immediately welded the counterclosures (behind the loops);
• Collected the entire frame from the profiles on the tape;
• Cut over the frame of the trim (with an overlap 20 mm);
• "Intrived" the sheet, fed by taps with a step of 150 mm;
• In the racks of the box (strapping), the grooves cut the grooves and counterclocks;
• Welded a box with gaps (3 and 5 mm);
• Welded loops.

ABOUT sS.advises to insert one combined door lock Instead of two different ways.

In the topic on the forum dedicated to, the opinion was expressed that the costs of homemade would be tangible, and the savings are not so significant that the sheepnica cost is expected. However, for skillful hands and the manufacturing process is quite satisfying, and the ability to choose decent materials, and not to guess what is inside the purchased design, an important factor. Therefore, while some reason about feasibility, others are doing and share real experience in order to facilitate the task of beginners.

How to save on the entrance wooden doors, You can learn from the article - also on our portal. In the video - an overview of the popular new doors with the most famous exhibition.

Time makes save. The same time places increased requirements for the protection of dwellings. Metal doors - an unchanged attribute of each urban apartment. Alternative to them in terms of reliability - only the entrance doors from the array, but they are fabulously expensive and they themselves provoke an attacker on hacking. Good door From metal, along with the installation is also expensive. Alternative - Metal door with their own hands.

Of course, a homemade door cannot be a full-fledged analogue of factory: in handicraft conditions, it is unrealistic to comply with the manufacturing technology. But open the door from the metal is quite difficult, and it will produce the necessary psychological effect.

Drawings "Metal door do it yourself":

Production features

ATTENTION: When measuring the opening, it is necessary to proceed from its real perimeter, i.e. Describe all the paint and plaster with concrete slopes.

To make metal doors with your own hands you need:

1. Measure the opening.

2. When calculating the size of the box, you must lay two centimeters from all sides to the mounting gaps.

Video "Production of fire-fighting metal doors with their own hands":

3. The steel corner is suitable for the manufacture of the box. The recommended shelf width is 5 by 2.5 centimeters. Corner need to cut into slices in the size of the future box.

4. Delete the blanks on a flat surface with a rectangle. Control measurement - diagonally: they must be the same length.

Video "How to make steel doors with your own hands":

5. Cook the door with your own hands or ask professional.

6. The frame of the canvas should be made by two centimeters less than the box in height and one and a half in width. For the frame, you can use a 2.5 cm corner. Welded like a box.

Video "Production of non-standard metal doors":

7. Cut in one of the racks a hole under the lock.

8. To another rack, welcome the loop profile.

9. Take the point welding to the steel sheet with a thickness of a thickness of at least one and a half millimeters. The sheet must overlap the frame on a centimeter (from the lock side - on one and a half).

Video "Self-making doors":

11. Wash the sheet.

12. For loops, a steel rod with a thickness of 2 centimeters is suitable. Place in the blank loops balls from bearings.

13. Position on the canvas and box of the place of attachment of the loops and their opposite parts. Take a loop.

14. Clean the welds, paint the canvas protective enamel or powder paint.

16. The inner side of the door can be seen by the MDF panels.

Metal entrance door DIY is ready. Installation remained.

Installation methods

ATTENTION: Frequently, if you install the factory door with your own hands, you lose the warranty on it.

First method Installation of the canvas in the opening - using mounting plates (if the input iron door With your own hands - you can privar them in advance).

1. For each rack, three plates (eyelets) are installed. When installing the box, the plate must be seamless to the wall from the inside (so that they cannot be cut).

2. put a box in the opening, measure vertically. There should be a gap of about two centimeters between the box and the opening.

3. Through the holes in the plates drill holes for fasteners and insert anchor bolts.

4. Remove assembly clearances. On frosting the foam is superfluous.

5. Plunct the cloth on the loop.

6. Cut top Castles For metal doors.

7. Close the gaps with platbands. If the walls of the opening are wide, they are closed with swearing from MDF.

Second way: If the walls of the opening are wide, and the box is drowning inside.

1. Put the box in the opening, equal to vertical. The gaps between the box and walls are from a half acantimeter to a centimeter.

2. Through the mounting holes in the box drill holes for fastening in the wall of the opening (depth - 10-15 centimeters).

3. Insert anchors and tighten.

Third way: Bond concreting.

In this case, a hollow box is used, the inner part of which is filled with concrete. The location of the box vertically is measured, fix the box to the wall with anchors and leave until a complete setting of the solution.

2. Before hanging the loop cloth, you need to lubricate. When adjusting the loops, fasteners weaken on them.