A circular saw is used to cut wood lengthwise. Its cutting base is a disc-shaped plane with a jagged outer edge. Such saws are not only hand-held, but also fixed on a table. How to make a universal table for a circular saw so that this cutting tool can be installed on it? Below are several ways to make a table for a circular saw with your own hands.

DIY table for a circular saw

How to make a table for a circular table from chipboard? To make such a table for a circular table, you need:

• sheet of laminated plywood 9-11 mm thick (800x800 mm);
• 4 sheets of chipboard 16 mm thick (400x784 mm);
• several bars 40x40 mm;
• several bolts and screws;
• aluminum cornice.

On such a table you can attach any hand-held circular saw with a large blade. Drawings of a table for a circular table of this type can be easily found on the Internet.

This saw is manufactured in several stages:

Guides for a circular saw are made of timber or aluminum cornice.

The second version of the table for a circular table. Photo of manufacturing technology

A do-it-yourself saw table is made from boards, as the most affordable material, quite often. To make this table you will need:

• plywood sheet (thickness 20 mm and above);
• boards 50 by 100 mm;
• bars 50 by 50 mm;
• several screws;
• wood glue;
• one of the types of wood varnish.

A blank with a hole is cut out of a plywood sheet using a jigsaw - a tabletop in which the saw will be placed. When marking the holes, follow the dimensions of the saw blade. Stiffening ribs are made from the boards, which will be attached to the tabletop with self-tapping screws. During the fastening process, the boards are tightened using clamps. A start button is later installed on the front stiffener. To make the legs, use boards about a meter long. They are attached externally to the stiffeners with bolts.

Video of a circular table made from a hand-held circular saw

Examples of finished tables for a circular saw

Making a table for a circular table with your own hands is not always advisable. It can be bulky and awkward and difficult to adapt to precision wood cutting. Therefore, if you don’t mind spending a certain amount of financial resources, it is better to purchase factory-made tables. They are made of durable and easy-to-use materials, are safe when electric current is turned on, and also have a factory warranty in case of breakdown.

The Jet JBTS-10 circular saw has a retractable table on each side, increasing the area suitable for work. Thanks to the belt wire, the cut is noiseless, and the service life of the electric motor is also increased. The presence of an eccentric clamp prevents the machine from moving during operation, which makes its use convenient in any conditions.

When using a table saw Caliber EPN-1100, it is possible to cut wooden materials in the longitudinal and transverse directions, as well as at different angles. The level of saw inclination can be selected and fixed.

The Enkor Corvette-10M 90101 sawing machine uses side and parallel stops, which greatly facilitates the work. The saw blade can be tilted at an angle of up to forty-five degrees when cutting. An industrial vacuum cleaner can be connected to the machine to remove wood dust. At the same time, the device is characterized by lightness and small dimensions.

The use of a stationary circular saw Einhell TC(TH)-TS 820 allows you to work with lumber in mass production conditions. It is a suitable tool for processing not only wooden, but also fiberboard workpieces. The design of this model provides a hole into which devices that perform wet and dry cleaning of the machine are connected. Moreover, the equipment is so compact that it can be installed on any workbench.

When purchasing a circular saw, the future master does not always imagine the amount of work that he will have to perform with this equipment. This is one side of the problem. On the other hand, the master understands that it is better for him to immediately purchase a circular saw, but it is very difficult to choose a convenient table that would meet all the requirements.

A circular table allows you to make a more accurate and even cut.

Thus, the idea is born to make a table for a hand-held circular saw with your own hands. In this area, real craftsmen have no restrictions.

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General requirements for a table for a circular saw

A table for a working saw must meet several basic requirements:

• support rigidity;
• sustainability;
• evenness.

In addition to these requirements, there are several necessary conditions that must be taken into account when creating a machine for a circular saw.

1. Safety and reliability of saw fastening.
2. Guarding for the saw blade, which very often remains unfulfilled.
3. Free access to the on and off button.

The additional set of functions of the devices depends on the requirements of the master himself and his qualifications. This set includes accessories that:

• help to perform an even longitudinal cut;
• same quality cross cut.

The standard table that can be purchased with a circular saw is usually made of stainless steel. The sawing device itself is mounted upside down; an incision or slot is made approximately in the middle to place the saw blade itself into it. Its width must correspond to the width of the saw blades used. This gap should not be allowed to be too wide. In this case, chips and other working debris will often clog the device, rendering it inoperable.

As for the technical parameters of the saw that will be used for machine sawing, its engine power may be greater than that of a conventional hand saw. But still do not exceed 1200 W; experts consider such a risk unjustified. After all, the more powerful the saw, the more durable and reliable the table is needed.

Industrial machines are made, as already mentioned, exclusively from metal, but their support is often filled with cement for more reliable fastening of the device.

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Required material and table assembly for a hand-held circular saw

To make a table, you can take the following materials:

• plywood 20-50 mm thick;
• plexiglass;
• fiberglass slabs.

When choosing saws in a store, the buyer often pays attention to the immersion depth of the device, which means the maximum thickness of the material being processed. It must be assumed that using a hand saw for other purposes will remove approximately 1 cm of the cutting thickness.

Table parameters largely depend on the surfaces being processed.

If the products are expected to be bulky, for example, more than 2.5 m long, then the table will have to be strengthened with additional legs.

The circular table has several features in its assembly. The blank for the table top must be described in a separate paragraph.

So, the legs for the tabletop are made from the same plywood, but of greater thickness. To secure it, clamps are made along the table or crosswise. This will allow the table to be more rigid. The stability will be affected by the correctly selected length of the legs and installation location.

The table can have different sizes; the master determines these parameters independently. For example:

• cover 70x80 cm;
• height 110 cm.

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Table cover: how many useful things can it have?

For the saw itself, depending on the selected thickness of the table top, a cut is made with a depth of about 1 cm. The cut is made to secure the working table of the device itself around the perimeter. In order to make it, using a ruler, a simple pencil and the handsaw itself, mark the place where the device will be located.

There are several options for attaching the saw to the table. It all depends on what goal is set. If a person wants the saw to be freely dismantled if necessary, the mount must allow this, but at the same time be reliable.

To do this, limit bars with grooves are installed around the marked perimeter of the working surface of the saw, without forming a closed frame. This secures the hand saw. But this installation is applicable for small volumes of work and low disk speeds.

A more reliable fastening looks similar, but with this fastening the bars are smaller: there are not 4, but 6 or 8, each is fixed near a specific section of the frame, and if necessary, the master will have to unscrew the bolts near each such bar. Some people attach the circular table without wooden beams, screwing it directly to the table, making holes in the frame.

Turning the table cover over, you can see a slot with a saw blade sticking out of it. During installation, the disc platform locking function is used.

You can make a slot on the sawing table for a removable riving knife, which will be attached with a clamp next to the saw on the underside.

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Guides for longitudinal and transverse cuts

The table must have guides; aluminum construction U-shaped slats are used for their manufacture. With the open edge they cling to the table. Subsequently, auxiliary fastening parts will move along them, allowing more precise cuts to be made.

The first to be built-in is a guide running along the saw. The parallel rails will run along the edges of the table, perpendicular to the saw itself. The guides themselves are also made of plywood.

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How to make cross cuts?

To make cross cuts, a plank that looks like a small table is most often used. It is upside down, has 2 parallel bases and a slot through which the saw blade can pass. If all angles have been observed, the cut will be strictly perpendicular.

Another interesting option could be a solution for the transverse sawing direction. The bars are attached to the plywood (slightly larger than the table) from the bottom side. They should be positioned clearly across the width of the table. 2 parallel plates are attached to the top of the board, which are higher than the saw blade and have slots for its passage. The result is the same, but this solution is easier to implement.

In addition, the table top can be equipped with rulers along both guides.

A hand-held circular saw is a powerful mechanism with significant productivity. One of the key advantages of a circular saw is excellent maneuverability. But there are also disadvantages, especially if large sizes of wood need to be cut. To make the process easier, you can simply make a table for the circular saw yourself.

Design requirements

Experienced craftsmen are ready to create a table for a circular table with their own hands without any techniques or drawings. However, certain conditions still need to be taken into account.

The essential requirements include:

The availability of different functions depends on the working conditions and wishes of the specialist. These include the ability to carry out high-quality longitudinal and transverse cuts.

Standard products, of which there are hundreds in shopping centers, are made of stainless steel. This is wonderful material , but further we consider the production of a table for a saw from wood.

Table design for a manual circular saw is so elementary that most specialists produce it without preparatory drawings and techniques. This is a dense workbench that is created from wood and plywood.

The most durable table bases are made from alloy. They are the heaviest and require the presence of welding skills. Therefore, stands are often made from leftover lumber. A circular saw is attached under the tabletop, and the drive protrudes above it through a specially made slot. The lumber is advanced along the table top and sawn with a disk. For convenience and correct operation, the table is equipped with additional devices: an angular and longitudinal stop.

The tabletop “absorbs” part of the working plane of the disk; the depth of cut will decrease by the thickness of the tabletop. For this reason, it is preferable to choose a circular with the largest disc diameter, and the table cover is thin but rigid.

If you have not purchased an electric saw yet, choose modifications with high power (from 1200 W). They can handle cutting large-sized wood. Holes will be drilled to secure the base. The solid base may burst. For this reason, it is advisable to select a mechanism of a different type.

Material selection

To make a circular table with your own hands, you need to remember carpentry skills, have a lot of patience and a small number of materials and devices.

Materials:

Devices:

• jigsaw;
• screwdriver;
• drill;
• ruler.

The volume of the countertop will depend on the workshop area. At the same time, it will be uncomfortable to saw large pieces on a small table. If the part is completely fits on the working plane, the cut is made smoother and more accurately. The height of the legs is chosen depending on the height of the master.

Working with a circular saw is very dangerous, for this reason you need to worry about protecting your fingers. Cut a pusher from a piece of wood or furniture board.

Additions to the completed design

Some craftsmen, when assembling a table for a hand-held circular saw according to unique drawings, completely remove the factory safety cover and replace the factory platform with a homemade one. If cutting at an angle is not planned, you can remove all devices for adjusting the tilt of the disk. The electric saw is fixed directly to the new base, which makes it possible to gain a couple of millimeters of cutting depth.

Without inner casing it is easier to remove the disc; the electric saw will not become clogged with shavings when working with wet boards. Dismantling will require extra time, but the service life of the motor is preserved and overload is prevented.

Mounting a circular saw

The matter remains small. The circular electric saw is located inside the prepared hole. The sole is secured with bolts, and the gear drive must fit freely into the socket.

The table for the circular saw is almost ready. Now it needs to be treated with a moisture-protecting material, then coated with varnish in several layers (to minimize slipping).

The resulting system can be supplemented with anything at the user’s discretion (safety cover, device for adjusting the tilt of the disk, carriage, etc.).

A few words about electronics

A circular saw is electrical special equipment that operates from a 220 V power source. If the user has sufficient knowledge and skill in the field of electronics, he is able to bypass the start and pause keys of the saw, and then move them to a convenient place (usually the outside 1st of the stiffeners).

If the model seems complicated, you need to tighten the start button with a wire, and turn on the special equipment using a power cord. However, this method is bad because it eliminates the possibility of quickly turning off the device in the event of an emergency.

Safety requirements

1. One of the most common causes of injuries when using a circular saw is considered to be a cluttered workplace. In addition, it is important to monitor the stability and strength of absolutely all components of the system, and if there is imbalance, take measures to eliminate difficulties.
2. Before connecting the saw, you must make sure that it is well secured. If necessary, tighten the screws/bolts.
3. It is strictly forbidden to hold the material close to the cutting site! This is dangerous as knots and chips bounce into the eyes or onto open parts of the body. Be sure to wear glasses before work and clothes with sleeves.

Making your own saw table is not as difficult a task as it might seem. If you have good material at hand, its characteristics are chosen correctly, and the power of the device ranges from 500 to 1000 W, the above instructions will be the basis of the work.

You should not lose sight of the fact that at any stage of table production you should control the accuracy of your own operations. Otherwise, if deviations in size or deformation of the legs appear when the ribs are tightened, it will be very difficult to restore stability. Nevertheless, making a table for a circular table with your own hands is an absolutely realistic task that will take several hours.

Additional Important Information

Carpentry work requires special attention. If you want to make a high-quality and highly reliable table for a circular saw with your own hands, then be well prepared for the work.

Do the following:

Using this article as inspiration, you can make a durable table saw stand for your circular saw.

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A circular saw is used to cut wood and plastic. Its cutting base is a flat metal disc with a serrated outer edge. When choosing such a tool, everyone decides for themselves what type they need: tabletop, manual, stationary. Many people prefer the manual option. However, in some situations it is necessary to secure the saw. In this case, you can make a table for a circular saw with your own hands, having the opportunity to secure the tool if necessary.

Preparation of tools and materials

Having decided to make a table for a hand-held circular saw yourself, you need to make sure that you have all the materials necessary for the work:

• laminated plywood (9 or 11 mm), size 800 mm by 800 mm;
• 16 mm laminated chipboard or other sheet material suitable for making the body, sheet size 400 by 784 mm - 4 pieces;
• bars 40 by 40 mm (length depends on installation method);
• self-tapping screws;
• bolts.

Any hand-held circular saw will work for this table. It must be remembered that when attached to a table, the cutting depth decreases by 10-20 mm. So saws with small blades are not suitable for such a table.

Step-by-step instructions for assembling a table for a circular saw

1. Manufacturing of the body. Sheet material for the body is cut to size: 400 mm by 800 mm. The parts are fastened using self-tapping screws and bars. It is better to carry out the assembly by first drilling out the external parts of the box. The result is a rectangular box without a bottom or lid. The upper part of the bars is subsequently used to secure the plywood sheet.

2. Preparing and securing the plywood top. Hole slot. First, a piece 800 mm by 80 mm is cut out of a sheet of plywood. Next, measurements are taken of the support shoe of the saw that will be mounted on the table top. Markings are made on the back side of the plywood. 2 central axles will be required. Without them, it is impossible to make accurate markings. Then marks are applied to the plywood corresponding to the dimensions of the support shoe. Then they take the measurements that the circular has: the diameter of the lower protective casing, its thickness, the maximum distance from the edges of the support shoe. In accordance with the obtained dimensions, place marks and cut out a rectangular hole using a jigsaw.

3. Attaching the saw to the plywood table top. First, 4 holes are made in the shoe. Diameter - 10 mm. Next, install the tool so that the working part fits into the cut hole. When the saw is level, you need to mark the location of the holes. Marks are made in the central part. In order for the tool to stand securely, you will need plowshare bolts with a countersunk conical head (M8) for fastening. To install them, you will have to take care of the high-quality recess of the cap; it can protrude by a maximum of 1 mm when not tightened.

The plywood is drilled from the outside, the diameter of the resulting holes should be 8 mm, and then a countersink should be made for the head. When the holes are ready, the saw itself is installed on the cutting table for the circular saw, the bolts are tightened from the inside using nuts with plastic locks or spring washers.

4. Fastening the tabletop to the body. Start button. First, holes are made at a distance of 30 mm in the corners of the plywood table top. Then a hole is drilled in the central part of the bars. The parts are connected using an M8 18 mm steel fitting. The usual “Start-start” button is installed on the side. An electrical network is laid inside the case, and the button on the instrument itself is pressed.

5. Manufacturing of a thrust beam. A simple table for a circular saw will become much more convenient if you equip it with a stop beam. The drawings contain all the necessary dimensions. The beam can be made from plywood and secured using full extension furniture rails. The resulting beam should slide above the surface at an angle of 90° to the cutting plane with a slight gap.

6. Stop for longitudinal cuts. It is made from aluminum cornice. 150 mm from the edges, first drill holes for the bolts, and then draw 2 lines from the place where the bolts are attached to the center line. At the intersection and further towards the bolts, 12 mm holes are made at a distance of 30 mm. The bolts from below are tightened with nuts. And along the drawn lines they make slits in the tonic; their width can be seen in the photo.

For greater convenience, the hand-held circular saw can be mounted on a table. This design will help you process and saw wooden parts quickly and without problems.

Working with a circular saw mounted on a special table greatly simplifies the cutting process and is safe when using special tools.

In this article we will tell you how to make a hand-held circular saw with your own hands.

Circular saw table design

The table base for a circular saw can be wooden or metal.

The tabletop is made of metal or sheet wood materials. A hole is made in it for a circular saw blade.

Supports ride along guides in the tabletop, which move timber and any other sawing material.

First of all, the table should be comfortable, stable (not wobble!), the surface of the tabletop should be flat. These factors will help a person avoid injury during work.

The hole in the base is cut for a specific brand of saw

Before you start cutting the material and assembling the circular table, you need to calculate its dimensions and make a drawing.

The hole in the base must correspond to the dimensions of the circular saw platform. For each brand of saw this will be a specific size.

The slab installed on the tabletop should not overhang the table to one side - the base must be resistant to external mechanical loads.

The dimensions of the tabletop must correspond to the flow.

For some, a folding table, a small table with a removable circular saw, is enough. People who have a spacious workshop need a full-fledged table for a circular saw or even a circular saw.

Note: If you plan to leave materials on the table while working, then the area of ​​the tabletop should be at least a square meter. The optimal size for such a table is 120 x 120 cm.

Materials from which you can make a table for cutting wood:

• solid wood;
• Chipboard, chipboard, MDF, plywood;
• metal (steel or aluminum).

Plastic is not suitable as a material for making a saw table.

Prior to final assembly, all wooden parts of the table should be protected from moisture and rot.

To make a saw table with your own hands, we will need the following materials:

• Laminated chipboard or plywood 21 mm thick;
• timber for the table frame (you can use a 50 x 150 mm edged board 3 meters long - 5 pcs.);
• wooden dowels 10 mm – 12 pcs.;
• wood glue;
• metal fastenings for drawers and legs – 4 pcs.;
• metal corners – 10 pcs.;
• self-tapping screws

Tools required for work:

• pencil, marker, tape measure, meter;
• jigsaw;
• manual ;
• Sander;
• medium and fine grit sandpaper;
• plane;
• drill;
• screwdriver

Step 1. First, use a plane to trim all sides of the beam. We assemble the table frame from the timber: in each side of the tabletop we drill two 5 mm holes for dowels for each drawer and one hole for each table leg.

Step 2. You need to make two holes (5 mm) in the drawers, and one (5 mm) in the legs.

Step 3. We install the dowels into the tabletop, having previously lubricated them with wood glue. Tsars and legs are installed on top.

If you have clamps with ties, you can secure the table with them. After the glue has completely dried, the drawers are fastened to the legs and to each other with special metal fasteners for tables and tightened with self-tapping screws.

Note: the table will be stronger and more stable if you use metal corners for additional fastening of the tabletop: two on the short side and three on the long side.

Step 4. Now you need to secure the circular saw to the inside of the tabletop. There can be two options: fasten the saw platform with M4 bolts or fasten the platform using bars with self-tapping screws. The first option is faster and more reliable. The second option does not require drilling holes in the metal pad for bolts.

Step 5. You can secure the saw with bolts or bars with self-tapping screws. We will fasten with blocks, so we make a cut in small blocks the width of the saw platform. Using blocks with self-tapping screws on both sides, we fasten the circular saw to the tabletop.

Step 6. When the saw is installed, take another larger block and screw it to the tabletop with self-tapping screws (directly to the previously marked points along which the saw platform was aligned exactly). This block is necessary so that later, when removing the saw from the table, you can quickly return it to its place without resorting to markings.

Step 7 Place the circular saw blade in place and saw through the tabletop to create a longitudinal hole. Turn the tabletop over.

Step 8 We make a parallel stop. To do this, we saw off two strips of plywood with a length equal to the width of the table and a width of about 8–10 cm. We round the corners using a protractor and a pencil.

Step 9 We sand both strips and fasten them using self-tapping screws at an angle. We screw a metal corner inside.

Step 10 When constantly working with a table for a circular saw and the need to secure the stop on the tabletop, a guide is fixed perpendicular to the disk. The roller or the second part of the guide is attached to the bottom of the fence so that the fence can move up / away from the circular saw blade.

Workplace safety

In order to avoid injury during work, it is necessary to carefully monitor the position of the saw table, its stability, and strength.

Before each use of the circular saw, check that it is securely in place.

Holding the cut material with your hands is strictly prohibited! This can lead to injury to your fingers or the wood to bounce into your face when hit by knots or uneven surfaces.

Also, to avoid eye injury, be sure to wear safety glasses while working.
Do not neglect these simple rules, take care of your own health.

For more information on how to make a table for a hand-held circular saw with your own hands, see the following video: