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A sample business plan for the production of paving slabs at the scale of a mini-enterprise. Paving slabs are a popular material that is widely used in paving streets and territories. Paving slabs have a number of advantages over asphalt pavement

A sample business plan for the production of paving slabs at the scale of a mini-enterprise

Paving slabs are a popular material that is widely used for paving streets and territories. Paving slabs have a number of advantages over asphalt pavement:

• Longer term of use (up to 30 years);
• Environmental friendliness, since only safe components are used in the production of tiles;
• Strength, the material is not subject to damage from temperature and humidity changes, and also withstands heavy loads;
• Colorful appearance and unique design.

Today there is a large selection of equipment for the production of paving slabs from manual to automatic lines. The production itself can be organized in almost any room with an area of ​​80m2 or more. Two workers can handle the production of 1000 m2 of paving slabs per month.

Do I need permission to open this business

To organize the production of paving slabs, it is enough to register individual entrepreneurship... As taxation systems the best option is the simplified taxation system (STS), 6% of revenue or 15% of profit.

Let's calculate the main indicators of the economic efficiency of the production of paving slabs by the vibration casting method.

Introductory information:

• Production area: 90m2;
• Type of property: rent (25 thousand rubles / month);
• Number of shifts: 1 shift;
• Performance per shift: 50 m2 of tiles or 1100 m2 per month;
• Number of working days in a month: 22 days.

How much money does it take to start a paving slab business

Capital costs for starting a paving slab business will amount to 358,500 rubles.

Download a business plan for the production of paving slabs

The cost of materials for the production of 1 m2 of paving slabs is 169.36 rubles.

The cost of paying salaries will amount to 32,000 rubles per month.

The cost of production of 1 m2 of paving slabs is 252.8 rubles. Total expenses per month are 278,036 rubles.

How much can you earn on the production of paving slabs

Conclusion: The net profit of the enterprise for the production of paving slabs will amount to 137.6 thousand rubles per month. The profitability of production with such indicators is 49.5%, and the payback period of capital investments is only 2.6 months. It is worth considering that such indicators are possible provided that all manufactured products are sold 100%, which is 1100 m2 of paving slabs a month.

Recommended download a business plan for the production of paving slabs from our partners, with a quality guarantee. This is a complete, ready-made project that you will not find in the public domain. Business plan content: 1. Confidentiality 2. Summary 3. Stages of the project 4. Description of the object 5. Marketing plan 6. Technical and economic data of equipment 7. Financial plan 8. Risk assessment 9. Financial and economic justification of investments 10. Conclusions

A step-by-step plan to discover where to start

A significant advantage in organizing a paving slab business is the absence of the need to obtain special licenses and mandatory certification.

In this regard, it is necessary to draw up a business plan taking into account the following factors:

• Registration of an individual entrepreneur or LLC, depending on the volume of sales and production.
• Selection of premises for production.
• Purchase and installation of the necessary equipment.
• Selection and training of personnel.
• Setting up the sale of products to the sales market, setting up supply agreements with sales representatives.

What equipment to choose

It is possible to establish mass production of paving slabs only if high-quality equipment is available. You will need to purchase:

• Forming and demoulding vibrating tables.
• Plastic molds for creating the desired tile sizes.
• Special additions of minerals to the composition of concrete, strengthening its structure and giving the required parameters.
• Various dyes.

Do not forget to arrange the procurement of raw materials for production - cement, sand and crushed stone.

What OKVED to indicate when registering a business

When submitting documents for registration of an individual entrepreneur, it is necessary to indicate the OKVED code 2. 23.6: production of products from concrete, cement and gypsum.

What documents are needed to open

Business registration will require registration of an individual entrepreneur or LLC. In the first case, a businessman must submit a notarized application for registering a business indicating the OKVED code, a photocopy of the passport and the ID code, as well as a receipt for payment of the state duty. If you want to additionally receive a quality certificate, then you need to contact the appropriate organization, which will conduct an analysis for compliance with GOST, identifying indicators of humidity, frost resistance, mechanical strength, etc.

Which taxation system to choose

In most cases, entrepreneurs register a business by choosing a single tax on imputed income. A simplified taxation system is also suitable.

The essence of the vile joke is that our world is a continuous show business, and we live in it (Musin Almat Zhumabekovich)

Paving slabs give a well-groomed and presentable look to a path or path near a house or office, therefore, very often people prefer paving slabs for exterior decoration of the external territory. Among building materials, the demand for it not only does not fall, but also increases. Therefore, the competition among manufacturers is quite high. However, this does not mean that production should not be opened.
This business is very demanded and profitable, so be competent in drawing up a business plan for the production of paving slabs and start your own business.

Business payback

Many qualified experts point out that the production of paving slabs is a profitable business, since the payback is over one hundred percent. Even defective products can be used, for example, in construction.

Business registration

The business registration process is quite simple, without certification. You just need to register an individual entrepreneur. If you want to produce a certified product and have confirmation of its quality, then you can issue a certificate in a special certification service. The service will check your product for different qualities, such as frost resistance, resistance, strength. You can easily get a certificate if your products pass these tests.

Production equipment

For the manufacture of paving slabs use:

• vibration casting technology;
• vibrocompression technology.

To make tiles using vibrocompression technology, you need to purchase specialized equipment:

• vibropress (twenty thousand dollars);
• concrete mixer (six thousand dollars);
• punch (three thousand dollars).

The production of tiles using vibrocasting technology will be much cheaper, since not so expensive equipment is needed:

• vibrating table (four thousand dollars);
• different types of forms (depending on the form, from one to eighteen thousand dollars apiece);
• concrete mixer (six hundred dollars).

Production

In order to understand these processes, it is necessary to familiarize yourself in more detail with the production technology of paving slabs. To begin with, consider the technology of vibrocompression. The same technology is used in the manufacture of stones for walls and partitions, borders.

Vibrocompression technology

Preparation of concrete mix

A concrete mixer is used to prepare the concrete mixture. In order to understand how many concrete mixers you will need, you need to know how many layers your product will have. So, if the product has two layers, then you need two concrete mixers. Then the ready-made mixture for the mold is transferred to the matrix of the vibropress.

Forming forms

After moving the forming mass into the matrix, the punch with vibrators begins its work. The result of this work is vibration impulses, from which the mixture begins to thicken. This whole process takes five seconds. After that, the formed product goes to drying. Drying is carried out in one pallet, and for a new batch of goods, another pallet is needed.

Drying tiles

In order for the tile to have a finished look, it is necessary to use a heat-moisture drying. For this purpose, steam can be used successfully. If the funds do not allow using the heat-moisture method for drying tiles, then it is quite possible to dry almost finished products in the room itself. To orientate ourselves on the time required for drying, we will give an example: for concrete with a density of up to two MPa, it takes from five to eight hours.

Vibration casting technology

1. production of concrete mix;
2. placing concrete on a vibrating table in special forms;
3. laying out finished forms on a pallet;
4. holding the resulting ready-made mixture under natural conditions for two days;
5. heating the hardened form up to two minutes to a temperature of seventy degrees, knocking out the finished product.

Room selection

There are no special requirements or restrictions for the location of production facilities. An essential requirement for choosing a production facility is the size of the facility, since it is necessary to place all the equipment.

It is desirable that the room be more than seventy square meters in size. The voltage in the network must be three hundred and sixty volts. And it will be necessary to equip a special room to accommodate the drying chamber, set the temperature there to forty-five degrees.

Production area

In order to accommodate all the necessary specialized equipment and allocate space for storing the necessary materials and products, you will need a room of one hundred square meters. At the same time, the warehouse can be taken out separately, but it will also require one hundred square meters to set it up.

In this case, you can do without heating the workshop, since the heat will come from the production process itself. For a start, the finished material is left in the workshop, and only then is it transferred to the warehouse.

Staff recruitment

In order to produce 50 meters of square paving slabs per day, you just need to pick up three people.

The responsibilities of each will consist of:

• concrete preparation process,
• press feed,
• sending the product to dry.

After the manufacture of paving slabs, the question of its implementation becomes. Naturally, you want to have a wide base of regular customers, so you need to provide them with a wide range of paving slabs you produce. And for this, it is necessary, even during the development of a business plan, to provide for the manufacture of tiles of different sizes and colors, with various shapes.

It is recommended at the start of a business to target individuals or small entrepreneurs who purchase paving slabs for their needs. Large orders should be taken later, when you consolidate your positions in the first segment.

Production costs

Primary investment expenditure in the paving slab business:

• start-up and adjustment of production - 100,000 rubles;
• melting and heating unit - 550,000 rubles;
• press (for example, D2430) - 468,000 rubles;
• concrete mixer (for example, SBR-500) - 70,000 rubles;
• press (for example, PP TR) - 210,000 rubles;
• scales (for example, MK-15.2) - 4,100 rubles.

Total: 1,403,000.00 rubles

Wage

For production, it will be enough to hire three people and appoint them to the following positions with the following salary:

• manager (24 thousand rubles),
• melting and heating unit operator (24 thousand rubles)
• worker (22 thousand rubles)

Based on this salary, the payroll costs will amount to 70,000 rubles (if employees work in one shift) and, accordingly, 140,000 rubles (if employees work in two shifts).

When calculating the cost of one square meter of finished products, the cost of payroll will amount to 33.34 rubles.

It is also necessary to include in the cost of one square meter of finished products and the size of the unified social tax, which is 26%. Thus, he gives 8.7 rubles.

You can calculate the cost of the rent: if one square meter costs one hundred rubles, then the rent of the entire premises will cost 10,000 rubles. In this case, the rent for calculating the cost of one square meter of finished product will be 2.40 rubles.

The cost of the necessary material and energy carriers

To manufacture products, you will need the following material:

• polymer;
• construction sand;
• coloring pigment.

Composition of a mixture of polymer and sand:

• polymer - 24, 60%;
• sand-75%;
• pigments - 0.40%.

We take into account the average price of materials:

• sand - 0.33 rubles per kilogram;
• pigment - 50 rubles per kilogram;
• polymer - 13.60 rubles per kilogram.

Thus, one ton of the above material will amount to 3795 rubles.

At the same time, to calculate the cost of one square meter of finished products, the cost of raw materials will be 136.60 rubles.

The equipment uses electricity per shift:

• press - 22 kW; melting and heating unit - 100 kW;
• light bulbs - 12 kW;
• concrete mixer - 1.5 kW.

Total: 135.5 kW are used per shift.

Taking into account the fee of 4.03 rubles per 1 kW / h, the cost of electricity per square meter of finished product will amount to 7.8 rubles.

Calculation of the cost of one meter of square paving slabs:

Final calculations:

Conclusion

This type of business belongs to one of the fastest payback businesses. Anyone can organize this business, since there are no special difficulties in the manufacture of paving slabs. An indisputable advantage is the quick return on investment of the business. The disadvantages include the seasonality of work and the monotony of the process itself.

You can talk a lot about the imperfection of the world, in which economic crises occur at least once every ten years, or you can independently determine the direction of activity that will bring stable income regardless of the global financial situation. These types of activities include those in which people will always be interested. Including all types of activities related to decorating the interior space of an apartment or a country house, finishing the territory of a personal plot. For example, the production of paving slabs. The main component of future success in such a situation is the high-quality and original drawing up of a business plan, on the basis of which successful and fruitful activities will be carried out in the future.

Competition in this market is quite high, but the demand for this finishing material is quite high. It is formed due to the constantly increasing indicators of private suburban construction, the performance of landscaping works in urban and rural settlements, the uncomplicated asphalt on the sidewalks of which was often laid during the Moscow Olympics-80.

This type of business is recognized as one of the least costly. In order to start your own production, you will need from $ 100,000.

Registration, taxes, certification

In any situation, you have to start with registration. For a small production, in the early stages of activity, it is enough to register in a role. The production of paving slabs is convenient as a startup with the minimum number of permits required for such work and a simple taxation scheme. The registration of the manufacturer as an individual entrepreneur makes it possible to choose at 6%.

There is no mandatory certification for paving slabs. However, given the significant role that potential buyers pay to its presence, the certificate can be ordered additionally. In such a situation, the finished samples in the certification service will be carefully checked for the level of moisture resistance, frost resistance, readiness to withstand mechanical stress and negative environmental influences, including retaining color under constant exposure to direct sunlight. Due to the simplicity of manufacturing industrial batches of beautiful and original paving slabs, such a confirmation of high quality will become an additional argument for a potential buyer to choose our version of the proposals.

What is included in a paving slab business plan?

An important basis for future success is a detailed assessment of the options for the manufacture of this practical finishing material with options for the selection of batch buyers.

Experienced manufacturers recommend paying attention to the private sector in the early stages. It requires a small number of units of paving slabs in ordered batches. At the same time, the demand of the private sector for this material is high. Garden paths can be repaired literally every year.

In addition, paving slabs are often in demand by representatives of local city organizations. When choosing a material that is reliable in operation, it is paving slabs that are ready to become both a decoration of the territory of any settlement and the basis for increasing the comfort of everyone who lives in it.

You will also need to accurately assess what equipment will be required from the first stages of activity. This will help you immediately determine the cost parameters that will be spent on its purchase. Also, the business plan includes information on the amount of materials that will be required for the quick and high-quality execution of batches of any scale.

Premises for production

The ideal situation would be for a novice entrepreneur to have his own premises for organizing production. It can be quite compact.

All equipment can be easily accommodated in an area of ​​50 square meters. Of these, it is enough to allocate no more than 35 square meters for production. The remaining 15 square meters will be used for storing manufactured products.

You can rent the required area. It is important that it meets fire safety requirements and has a permanent connection to the power supply source. You will also need to install a drying chamber indoors.

Technologies for the manufacture of paving slabs

Today there are two basic technologies for making this convenient and practical material.

In the case when it is planned to immediately start with the production of sufficiently large batches, it is recommended to use vibrocompression technologies... This technology includes several basic stages of activity.

• Preparation of concrete using a concrete mixer, from which, after preparing the mixture, the mass is placed into a vibrating press, into its matrix.
• The second stage is the work of vibrators and a punch, which make the material dense and send the material prepared for drying to a mold tray, which is sent to drying.
• At the third stage, future reliable and durable tiles are dried using a thermal-moisture method, in the role of which ordinary hot water steam can be used. To minimize the cost of performing a full range of works, pallets with products can be dried without the use of specialized steam installations - just in the room.

What is the reason for the growing popularity of pizzerias? Will it be profitable to open an institution of this type? Look for answers to these and other questions in our.

Using vibration casting technology work is carried out in a slightly different way.

1. The concrete mixture is being prepared.
2. The finished mixture is placed in molds located on a vibrating table.
3. The forms are laid out on pallets.
4. The forms are left in natural conditions for two days.
5. Heating forms up to 50-60 degrees Celsius and knocking out finished paving slabs from them.

This technology makes it possible to create models of almost unique shape, which are especially convenient for decorating adjoining territories.

Equipment for the manufacture of paving slabs

At the first stages of the work, you will need to purchase or rent:

• a vibrating press, the purchase price of which is about USD 20,000;
• from 5 to 6 thousand US dollars upon purchase will be spent on the purchase of a concrete mixer;
• the purchase of a punch will cost the owner of the new production 3 thousand.

The use of such technical options will make it possible to produce tiles by vibrocompression.

An alternative set of equipment will be the technique used for the production of paving slabs with your own hands using vibration casting technology. This kit includes:

• vibrating table, the minimum cost of which is 4 thousand US dollars;
• forms for the manufacture of paving slabs - from 1-8 US dollars per 1 form;
• a concrete mixer will cost the new entrepreneur 600 dollars.

A convenient type of additional equipment will be a bathtub used for washing forms. Its cost is on average 1-1.5 thousand US dollars.

To minimize costs at the initial stages of activity, it is recommended to purchase used equipment.

What kind of staff will be required to do the job?

For a small production, all the work of which is located on an area of ​​50 square meters, it is enough to include 3 employees in the staff of the enterprise. One of them can additionally combine the functionality of a storekeeper and a driver. A convenient option that allows you to save money is inviting representatives of outsourcing companies to prepare tax, pension and accounting reports.

Cost of production of paving slabs

In the production of paving slabs, flat-cement concrete and a plasticizer are used. The cost of 1 cubic meter of raw material made is 3,000 rubles. It can be used to make up to 16 square meters of finished tiles. The average cost of making one square meter of tiles is 150-170 rubles. It is necessary to add 50-70 rubles to it, which will be spent on electricity, wages for workers, rent of premises and other production needs. The selling price of the tiles is much higher - at least 230-300 rubles.

The profitability of the production of paving slabs

If the new manufacturer quickly finds potential buyers, the profitability of the production of paving slabs due to the use of inexpensive materials reaches 150%. This suggests that even with the purchase of a complete set of equipment, the purchase will be justified.

The production of paving slabs is today recognized as one of the most successful options for starting your own successful business. The production of paving slabs as a business will require financial costs at the initial stage, but will bring a high return on investment in the future.

Video: production of paving slabs

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There are a huge number of important products on the construction market. One of them is paving slabs, which partially or completely cover pedestrian zones near roads and other areas, for example, squares, etc. In this article, we will try to consider in detail the business plan for the production of paving slabs and find out whether it makes sense to open such a business in Russia. Please note that the competition in this area is quite high, but the demand from construction companies and individuals for this material is also significant.

Some general information

You should understand that the business is seasonal, so you will receive the main income from spring to mid-autumn. To create your own small factory, you will need to invest a lot. This amount will not be less if you purchase a business that is already ready to launch. In the latter case, on the one hand, you have an order of magnitude less trouble, and on the other hand, you do not control the assembly quality of the technological line, which is not good. The main direction is the production of paving slabs, but along with this, no one bothers you to make 3D, glowing or even polymer tiles. All this will allow you to attract a maximum of customers in a short time and acquire valuable regular customers. But let's go ahead and talk about creating a business as such.

Registration and selection of production facilities

Before you start, you have to draw up a competent paving slab business plan. The first step is to obtain the status of an individual entrepreneur. This registration form will be enough for you. Since the manufacture of paving slabs is not subject to any additional certification, the procedure for obtaining a license is much easier here. However, there is one "but" here.

As practice shows, most of the buyers prefer to purchase tiles tested by experts. Therefore, you must submit your product for examination, where it will be tested for frost resistance, strength and abrasion. If the result is satisfactory, then you will receive a quality certificate for the products, which you can brag to your customers. As for the production premises, the main thing here is to find a plant with an area of ​​more than 70 square meters. The location can be almost any, since there are no special requirements for this item. To connect modern equipment, you need 360 V. In addition, you need to choose a place for installing the drying chamber, where the temperature should be around 40 degrees Celsius.

We buy equipment for the production of paving slabs

You have several paths. One of them is manufacturing by vibrocompression. In order to set up production in this way, you will need to buy a vibropress. The higher its performance, the higher the price. A mid-range unit will set you back about $ 20,000. Of course, we cannot do without a concrete mixer, as well as a punch. For all this, you will spend no more than 8-10 thousand.

As noted above, there are several production methods. In order to establish the manufacture of tiles in the second way, that is, by vibrocasting, less money will be needed, since the technology here is slightly different, and we will talk about this a little below. The main equipment is a vibrating table worth 6-7 thousand dollars and a concrete mixer. The price of the latter may differ, depending on the brand and capacity. On average, this is $ 600-1000. You also need to buy molds for future tiles. Here you choose for yourself - which ones you like best, and buy those. For one form, you need to pay about 10-20 dollars.

Vibrocompression production technology

There are three main stages here. At the first stage, concrete is prepared. For this, a concrete mixer is used. Typically, there are two types of mixtures in use. If it is made single-layer, then the concrete mixer needs one, if it is two-layer, then, respectively, two. After the molding mass is received, it must be transported to a vibrating press.

At the second stage, the press vibrator and the punch work. The presence of impulses contributes to the compaction of the mixture. According to the technology, the process should last only 3-5 seconds, after which the matrix rises, and the remaining pallet is sent to the drying chamber.

At the final stage, the tile "comes" to full readiness. To do this, it is dried in steam. It is extremely important to choose the right duration. The fact is that with increasing time, the strength of the product increases. So, for 6-8 hours of drying, the product can withstand 2 MPa of load, which is quite enough.

Vibration casting technology

In fact, these two methods are somewhat similar, but the sequence and some details are slightly different. Here, for example, it is possible to organize the production of paving slabs from waste (sand, polyethylene, etc.). In principle, this is a good solution that will significantly reduce the cost of purchasing raw materials. At the first stage of this technology, a mixture is prepared: melting of polyethylene and mixing sand with cement. After that, the mass is placed in pre-prepared tile molds. Further, the forms are laid out on pallets, and in this form the product is left for about two days. At the final stage, the finished tile must be removed from the mold. This is not so easy to do. The easiest way is to use short-term heating (1-2 minutes), then take out the tiles.

Profitability, product sales and recruitment

Most experts give very good numbers when they talk about the profitability of such a business. If we take the average value, then it is 100-130%. Here you need to understand that there is a place for defective products. There is no getting away from this, it should take into account your business plan for the production of paving slabs. The only thing that can help is the continued use of the unusable product in construction.

The wider the range of forms and types of products you make, the easier it will be to sell them. The number of regular customers will constantly increase, but only if you can give them what they want. To begin with, it is recommended to purchase a line for the production of paving slabs of average performance. If all goes well, you can expand further. Much depends on the capacity of the plant. If the daily productivity does not exceed 50 square meters of tiles, then 3-4 people are quite enough who will be responsible for the process.

A little about advertising your business

If you're asking yourself what it takes to make paving slabs, the answer is relatively simple: good equipment and smart workers. However, good advertising is necessary for its implementation. This approach will significantly speed up the process of increasing the popularity of your organization. Advertise in the newspaper that a new tile factory has opened for all tastes. Place a few bright updates on the Internet, describe your assortment, etc. Of course, you may not be active, buyers will come anyway, but not so soon and not in such numbers. Good advertising can do a lot, believe me.

Several important points

This business can be called profitable and profitable, however, it is subject to seasonality, which should not be forgotten. If you wish, you can preserve your production for several months. You can set up the production of paving slabs as a business quickly enough, since there is no need for additional certification and there are no special requirements for the production facility. The main thing is that it is safe for the working personnel and clean. Offer your customers a tile transport and laying service. So you organize a full range of services, and this is very attractive to the buyer.

Conclusion

So we examined the main details on this topic. Establish the production of paving slabs from plastic bottles, and you will not only save on the purchase of raw materials, but you will also be able to make a quality product. However, you should understand that even high-quality tiles for a high price will not be bought from you, especially if you have just opened. Therefore, you must have good products at an affordable price. This is how your paving slab business plan should look like. There is no complicated technological process and many units, so you can organize such a thing quickly enough. But do not forget about quality control at all stages of production, your staff should monitor this.

Paving slabs are a product that is in ever-growing demand and does not lose its relevance. It is used to cover squares, sidewalks, steps, roads, driveways for cars.

In the market of paving slabs, the share of large manufacturers is 95%, small ones - 5%. Consumers are municipalities, businesses, individuals.

Paving slabs are gradually being replaced by asphalt pavement. According to experts, the business for its production is highly profitable (100%) and is profitable.

• clarify the volume of production and selling prices from future competitors;
• identify potential customers (shops, open cafes, hotels, construction companies);
• find potential suppliers of raw materials.

After the analysis carried out with insufficient market saturation, it is possible to calculate the profitability of production with a higher productivity. An entrepreneur with no experience in running such a business should not immediately purchase an expensive set of equipment. You can buy it additionally after receiving large orders.

Industrial production of paving slabs as a business: where to start?

When starting a business, consider:

1. tile manufacturing technology;
2. select equipment and calculate the costs of its purchase, delivery, installation;
3. calculate the amount of raw materials and their costs;
4. solve the issue of packaging of finished products;
5. foresee advertising costs;
6. think over ways to implement tiles.

Room selection

There are no requirements and restrictions for the premises for the production of paving slabs.

The area should be sufficient to accommodate the equipment; a room of 70 m2 or more is suitable.

According to the technology, a certain temperature regime must be observed in the production of tiles, therefore, in winter, the premises must be heated.

Additionally, a drying chamber is required (with a constant temperature of about 45 degrees), the floor in it must be warm, and there must be no ventilation. A warehouse is needed for finished products. Requires a water connection, 360 V power supply.

The technology for the production of tiles using the vibrocasting method requires a constant supply of water in large quantities, therefore communications must be reliable.

Documents for registration of activities

To start a business, you need

Paving slabs are not subject to mandatory certification in the GOST system, however, you can voluntarily obtain an EZ (expert opinion).

After checking the tiles (for strength, frost resistance, water absorption, abrasion and other properties), the certification center issues a document confirming the quality. This increases the competitiveness of the product. A consumer who is serious about choosing a tile will certainly pay attention to all the characteristics.

Equipment for the production of paving slabs

For the production of paving slabs, you need:

• concrete mixer;
• shaping table;
• stripping table;
• plastic forms.

What equipment is required for the industrial production of furniture and how to open your own business in this area - read

Production personnel

3 people will be able to cope with the technological process (preparation of concrete, pouring it into molds, pressing and sending it to the drying chamber), provided that the daily production of paving slabs is 50 m2.

They do not need special education. If demand increases during the high season, it is possible to employ several additional people.

An approximate business plan for the production of paving slabs

Initial investment in production:

• melting and heating unit 540 thousand rubles;
• press D2430 470 thousand rubles;
• press mold PP TR 210 thousand rubles;
• concrete mixer SBR-500 69 thousand rubles;
• commissioning works 110 thousand rubles;
• bath for washing forms 5 thousand rubles;
• scales MK-15.2 4.2 thousand rubles.

Total: 1408.2 thousand rubles.

Necessary materials:

• cement;
• sand;
• plasticizer;
• pigment.

Necessary costs:

1. The cost of raw materials is 3.794 rubles / ton (136.58 rubles per 1 m2 of tiles).
2. 60 thousand rubles (subject to work in 1 shift). Wages and salaries will amount to 28.58 rubles. for 1 m2 of tiles.
3. Tax deductions 8.7 rubles. for 1 m2 of tiles.
4. Rent of premises 10 thousand rubles. (2.38 rubles per 1 m2 of tiles).
5. Electricity consumption per shift is 135 kW (7.8 rubles per 1 m2 of tiles).

You can learn how to make handmade soap at home and see an approximate business plan for the production of soap, you can

The cost price of 1 m2 of paving slabs:

The price of paving slabs is 480 - 500 rubles / m2. With a monthly production of 50 x 22 = 1100 m2 of tiles, the amount from its sale will be 528 thousand rubles.

Industrial production of paving slabs as a business: profitability and payback

The calculation was made taking into account the daily production of 50 m2 of tiles and its selling price of 400 rubles / m2. When organizing 2-shift work, income will double, and the payback period will be reduced.

Making paving slabs as a vibrocasting business requires more manual labor, and therefore increases the cost of wages for workers. The cost is also influenced by the type of raw material: for the production of high-quality tiles, washed sand is needed, the cost of which is several times higher than the usual one.

, technology, business plan and other issues were discussed in detail in our article at the link.

It is not recommended to save on raw materials: due to its low quality, the tiles will become unusable in 3 years, this ruin the reputation of an entrepreneur... To reduce the cost, the production process should be optimized.

Video on the manufacture of paving slabs

Paving slab production as a business - in this video you can watch the tile production technology: