In our country, the opinion has already taken root that production in Russia has died and nothing is working for us now. Only raw materials are mined. But this is not the case. Production not only works, but also expands - new factories are being built. As an example of a recently opened production - this is the plant for the production and bottling of natural reconstituted juice LLC Imperia Sokov Plant in the city of Volsk, Saratov region, which we managed to visit the other day. The construction of the plant began in 2014, it was recently opened and, naturally, has not yet started operating at full capacity, but juice production is already underway.

Let's see from the inside how the juice production process takes place.
Juice is obtained here by diluting the corresponding concentrate. That is, first, the raw materials are processed, removing the water component from the directly squeezed juice. Thus, a concentrate is obtained, which allows you to save several times the volume for the convenience of storing and transporting raw materials to manufacturing plants. And then at the plant, the brought concentrate is diluted with water, and in the same volume in which the concentrate was deprived of it. This is what they are doing at the Volsk plant.
But water for this process is not simple. It is not diluted with tap water here. It is cleaned here, and very high quality.
Here are the water containers themselves

Everything is signed

Filters are needed for cleaning. There are several types of them. There are charcoal filters.

There are lightening filters. All filters are presented in several copies.

There is even an ultraviolet sterilizer. And all this is "under the control" of a special water purification station, which, by the way, is collected in Saratov.

Everything is automated.

For the production of juices, steam is also needed, for which the plant has its own steam generator.

The company uses the most modern and innovative technologies from Tetra Pak. Such technologies subject raw materials to gentle processing, preserving their natural taste and nutritional value.

Here, in fact, the machine for filling juices

Since the whole process is automated, the production capacity at the plant is not small either. The juice is bottled in 3 types of packaging: 0.2, 1.0 and 2.0 liters. Accordingly, this is the amount of juice produced per shift:
- 0.2 l bottling line: 1200 liters per hour, 9600 liters per shift (8 hours);
- filling line 1.0 l: 8000 liters per hour, 64000 liters per shift (8 hours);
- filling line 2.0 l: 10,000 liters per hour, 80,000 liters per shift (8 hours);

The plans of the management are to increase the volume of products by expanding the staff and operating the plant in 2 shifts. In the meantime, thanks to the plant, 60 new jobs have appeared in the city with an average salary of 25 thousand rubles. A the volume of tax payments to all types of budgets will amount to 20 million rubles per year.
Babina with a blank

Video of the process, filmed by Denis djhooligantk

The project was initiated by a native of Volsk, and now a Moscow businessman Oleg Polishchuk, CEO Consul Catering.

The territory of the former motor transport enterprise was chosen as the production site, the old office building was reconstructed into office premises.

The workers have their own branded overalls.

After packing, finished products are stored in such a warehouse.

There are enough blanks at the plant. In addition to juice, the plant will also produce nectar.

Of course, the plant also has its own compressor room.

Here is the compressor itself.

It must be turned on at 6 am!

Before dilution, all concentrate is tested in the factory laboratory.

It turns out that the acidity regulator - citric acid is added to the juice as an acidity regulator, and not as a preservative.

Depending on the variety and batch of fruits, they can have a different taste, differing in sweetness - more or less sweet. The amount of citric acid that is added to bring the taste of the juice to a standardized level depends on the sweetness.

The work in the laboratory is painstaking.

Of course, we couldn't help but have a tasting. A concentrate of orange and apple juice was provided for the tasting.

The concentrate looks like jam, the taste is sugary. Very luscious and very sweet.

The juice itself was tasted. The result is a delicious juice, even very tasty. Yes, here you can joke about the name, but this is not the main thing in the juice. The main thing is the taste, which is very good. By the way, most of the juice produced will go to the RF Ministry of Defense. But the plant has an intention and the sale of juice among ordinary residents of the Saratov region and neighboring regions. So, there are already agreements with large chain stores Pyaterochka, Grozd, Semeiny and Auchan. It is on their counters that we will be able to see the plant's products.

Photo for memory. The flask on the left is orange concentrate, on the right is apple. You can yourself evaluate their appearance.

The concentrate is delivered to the plant in 200 liter barrels, which Denis photographs. denisanikin ... One such barrel produces 6 tons of juice.

There is a concentrate like a foreign one - Chinese ...

and Russian - Kostroma, Krasnodar and Adyghe.

The company does not plan to lay its own gardens. But on the other hand, in parallel with the bottling of juices, he is carrying out another project - to grow tomatoes and cucumbers in greenhouses. 9 hectares of land near Volsk were purchased for the greenhouse complex, the first greenhouses were commissioned at the end of last year.
In the meantime, the bosses at the plant take care of their workers. There is even a room for psychological relief. True, by a strange coincidence, it is located next to the director's room. Coincidence!

The plant is young, but they are already trying to remember their origins.

Thanks to the Ministry of Press and Information for the opportunity to visit the plant.
Original taken from miha_top v

Apple juice is the juice that is squeezed from fresh apples. The sweet taste comes from the presence of natural sugar in apples. Currently, most of the apple juice is produced industrially using pasteurization and aseptic packaging.

Apples are the most popular pome fruit used for the production of canned food. These canned foods are very diverse: compotes, juices, marmalades, nectars, etc. The production of natural canned food with a low calorie content and attractive packaging is now the focus of modern food in the country and the world.

Apple juice technology.

According to this regulation, there are:
- directly squeezed apple juice (juices obtained from fresh or kept fresh apples by mechanical processing);
- freshly squeezed apple juice (obtained by direct extraction, not canned, made in the presence of the consumer from fresh or kept fresh apples);
-concentrated apple juice (made by physically removing water from juice in order to increase the amount of dry soluble substances by two or more times);
- diffusion apple juice (obtained by extracting extractives from fresh or dried apples using water, from which it is impossible to obtain juice by mechanical processing). The apple juice obtained in this way is first concentrated and then recovered.

The delivery, acceptance and storage of components for the production of apple juice is carried out in the same way with the process of manufacturing various types of canned food. Raw materials are thoroughly washed, then inspected to remove fruits that have been affected by pests, as well as rotten and other violations. In the production of apple juice, the main method of affecting plant tissue is mechanical crushing (grinding). But very fine grinding can make the tissue a solid mass, which lacks the channels needed for the juice to flow out.

By pressing, centrifugation, diffusion and other methods, juice is extracted from the apple pulp. Pressing is the main method of extracting juice from fruits. The juice is extracted by applying pressure to the pulp.
The destruction of plant tissue by pressure, crushing of the biomembrane of the cell structure is not a function of pressing. Its main function is to squeeze out the juice, which was obtained from cells damaged by pre-treatment. Compression is not used to extract juice from cells, but is used to extract juice (liquid phase of pulp), which flows out of destroyed cells before pressing. Pretreatment of raw materials mainly affects the high yield of juice from the fruit.

To achieve a more pleasant taste, juices are blended (mixed). They can mix juices of two different types, juices of the same type of apples or juices of apples containing different amounts of sugar and acid.

Organization of apple juice production.
It should be noted that the production of canned food is currently quite a convenient sphere for small businesses. Due to a very simple technology, low cost (i.e., does not require significant capital investments and large areas for production), easy organization of production (a little technological equipment is required), technically light production equipment (it can be made in simple conditions), a large number of representatives small businesses are involved in this area.

The production of quality goods is the main criterion for successful growth and business development, for this I recommend that you read the article about ... There is no need to add flavorings. Instead, you can mix juices of different fruits, mix them in different ways, make multifruit, or even mix juices at the request of the buyer and get a unique taste.

The price for mini-lines for the production of apple juice by the direct extraction method starts from 1,000,000 rubles.

It should be noted that there are more vitamins and nutrients in the mixes, as they complement each other. It follows that juice mixtures are more useful.

The problem with doing business in this industry is that in order to produce large volumes of juices, you will need a huge amount of fruit. For example, making 250 ml of juice will take you 1 kg of apples, and even more berries - from 1 kg - 50 ml of juice.

You can try to develop the idea of ​​developing a small business for the production of natural juices before juicing vegetables or. Vegetables contain vitamins that are nowhere to be found, either in fruits or berries, and are no less useful.

Below is a description of how to open a juice production plant, how to properly equip it and establish stable sales.

Choosing between the registration of an individual entrepreneur and an LLC, it is worth giving preference to an LLC. This will give the company a name and establish cooperation with suppliers and distributors. We choose OKVED 15.32"Production of fruit and vegetable juices".

We register a trademark with Rospatent. The company will not be able to start work without permission from Rospozhnadzor and the conclusion of the SES. It is imperative to comply with the requirements of GOST R 53137-2008.

All documents will cost approximately $ 2500.

Premises

The total area of ​​the room should be not less than 200 square meters... Of these, 150 are allocated for the workshop, the rest of the area is for warehouses and administrative premises.

The plant must meet the requirements:

1. Ventilation, water supply, sewerage, heating;
2. Power grid 380 V;
3. Ceiling height from three meters;
4. Compliance with the rules of the fire regime: the presence of an alarm, fire extinguishers, an evacuation plan.

Renting a room costs about $ 1,500 a month, repairs and preparation for work - $ 1,000-1200.

Juice production technology

Depending on the type (natural, nectar, reconstituted, juice-containing drink), the technological process also differs.

Stages of making natural juice

• Inspection and selection of raw materials;
• Washing, additional inspection;
• Grinding of raw materials;
• Juicing under pressure;
• Then comes the filtering;
• Lightening;
• Blank (packaging).

Flavors, various herbs, salt and sugar, seasonings, and sometimes vinegar are added to vegetable juices. There are little nuances for each.

For example, carrots first need to be well peeled, cut and steamed with live steam, chopped, mixed with sugar syrup and sent for processing on a homogenizer.

The tomato mass must first be warmed up to remove air. A fruit drink is a little easier to make.

The most common way to make juice is from concentrate... The output is a product that is almost identical to the freshly squeezed one. Reconstituted juice is made like this:

1. The concentrated product is heated for 30-40 seconds to 100-110 degrees, then it is kept in this form for 3-4 seconds;
2. In 35-40 seconds, the juice is cooled to 23-30 degrees, clean water (as much as evaporated), minerals, vitamins are added.

Equipment for the production of juices

Consider the equipment for the production of reconstituted juice as the most profitable. To organize a workshop, you will need:

• Purification filters for water;
• Homogenizer;
• Special tanks for mixing raw materials and additives;
• Pumps;
• Heat exchanger;
• Containers for sterile storage of the product;
• Pasteurizer;
• Washing machines;
• Filling machine;
• Filling machine.

A new production line costs in the region of 40-80 thousand dollars. Used can be bought for 25-40 thousand.

Top equipment manufacturers

1. KREUZMAYR GmbH;
2. Bertuzzi;
3. AGRO-T Germany.

High-quality filling and packaging machines can be purchased from AURORA PAK ENGINEERING, AVIS LLC, AKMALKO ENGINEERING.

Raw materials for the production of juices

For manufacturing, you need a concentrate, water, sugar, additional ingredients, such as vitamins.

The concentrate is often imported from abroad. When purchasing raw materials, we assume that the concentrate is diluted in a ratio of 1 to 10.

Package

It is most profitable to sell products in TetraPak packaging... In it, drinks are stored longer, and vitamins do not disintegrate under the influence of sunlight. Glass containers look more solid, but keep in mind that the weight of the product will increase.

Another option is PET, Doy Pak, Tetra Rex. A conveyor line is selected depending on the type of packaging chosen.

Sales

A start-up enterprise should stop at the release of 8-10 flavors. For example, apple, tomato, orange, cherry, pineapple juices and several other vegetable juices.

You can offer products to shops and kiosks in the neighborhood, cafes and restaurants, wholesale warehouses.

To get on the shelves of large chains and supermarkets, you need to pay a round sum: the entrance threshold is usually from 20 thousand dollars (this is a one-time fee to put your goods on the shelf).

Costs and Benefits

Paperwork, renting a room for 2 months in advance and repairing it will require an investment of $ 5,000.

Purchase (second-hand), its adjustment - 40-60 thousand dollars. First, you need to purchase a barrel (about 250 kg) of concentrate of each flavor, which will be produced at your plant.

For 10 flavors, this will be about $ 10,000-11,000. Let's add here the costs of developing packaging design and advertising - $ 1000-2000, salary for a staff of 10 people (4 workers, technologist, accountant, manager, mechanic, purchasing and sales manager, cleaner) - $ 4500-5000.

Total capital investments - 65-80 thousand dollars. Monthly expenses - approximately $ 10 thousand.

To make a good profit, an important requirement is to work in two shifts.... Medium productivity equipment is capable of producing 1000-4000 liters. juice per shift. Based on the average, we get 5000 liters per day.

Subject to one hundred percent sale of the goods, the monthly income reaches 20-25 thousand dollars, and net profit - 7-12 thousand... Of course, it will not be possible to reach such indicators immediately, only months later.

You can produce juice and, by recruiting regular wholesale customers, gradually increase production volumes and expand the assortment. Over time, it is worth agreeing on supplies to supermarkets in order to firmly establish themselves in this business niche.

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pro

Amtel group of companies

The Amtel group of companies includes enterprises for the production and sale of juice products:

Plant "Amtel Soft Drinks" - engaged in the production of juice products;
plant for the production of apple concentrate "Amtel-Sok",
Agrofirm Amtel.

The date of foundation of the company is considered the date of commissioning of the first plant of the complex, namely, 1996.

The level of technical equipment and organization of the production process at the factories of the Amtel company meets Russian and international standards. The factories of the company are equipped with production lines of leading manufacturers of industrial equipment, such as BOSCH, Tetra Pak and others.

Currently, the company produces: juices and nectars "2: 0", "Kurortnaya series", cold tea "Jently ice tea".

The company's products are widely represented in almost all regions of Russia, as well as abroad.

pro

Quality of Life Capital

• Tea, coffee and soft drinks

The company "Quality of Life Capital" is the exclusive representative on the territory of the Customs Union of Manufacturers
BIO juices, drinks and syrups HÖLLINGER (Austria), HOLDERHOF (Switzerland), BenOrganic (Turkey),
organic coconut water CELEBES (Philippines)

pro

Telli-Canned

• Tea, coffee and soft drinks

BakuKonserv CJSC is one of the oldest and largest canning factories in Azerbaijan. Pomegranate, tomato and grape juices of our production have delighted connoisseurs of natural products since Soviet times. To date, the BakuKonserv CJSC has launched a program to increase production capacity at its factories for the production of juices, nectars, jams and preserves. The owners of the plant on 01.10.2012, in the city of Noginsk (Moscow region), opened another new plant (TELLI-CONSERV LLC) and put into operation two new production lines with a capacity of 3000 l / h each (The volume of investments in the new equipment park exceeded 2.6 million euros). A new line for bottling juices and nectars of the highest world level from the Italian manufacturer AMS Ferrari was installed at the plant, which allowed not only to increase the capacity, but also to fully automate the bottling process.

CJSC "BakuKonserv" currently owns 3 factories: in Baku (Azerbaijan), in Ganja (Azerbaijan) and in Noginsk (MO). Global steps towards expanding the company's production capacity are associated with the growing market demand for new high-quality juices and nectars throughout the country and the leadership of the Telli, Telli Gold, Pomegranate Garden, Gulnar, Azeri-Grand, Golden Pomegranate "in the segment of juices in both premium and economy class. We hope that our company will retain its leadership in the pomegranate juice segment and will delight you with the unsurpassed quality of our product.

According to the company CJSC "BakuKonserv", the share of its juices on the Russian market in 2011 was amounted to 12.3%. Increase in production volumes only for the first half of 2012. in relation to the same period in 2011. amounted to 23%. The rapid growth in production is due to an increase in the growth rate of the market itself.

business

Leyli

• Tea, coffee and soft drinks

The production capabilities of the LEYLI company allow producing healthy direct-pressed BIO pomegranate juices, as well as nectars and drinks based on pomegranate juice, preserving all the healing properties of fresh pomegranate fruits. LEYLI pomegranate BIO juices are produced without added sugar, preservatives, flavors and dyes, which guarantees the consumer the high quality of all LEYLI products and their healthy properties.

LEYLI is the first BIO brand of pomegranate juices, which produces:
100% NATURAL POMEGRANATE JUICE ONLY DIRECT EXPRESSED;
POMEGRANATE JUICE NOT FROM CONCENTRATE;
POMEGRANATE JUICE IN THREE TYPES OF PACKAGING: in original glass bottles, tetrapak packaging, PET packaging;
OTHER 100% NATURAL DRINKS - classic flavors of Duchess and Tarhun lemonades, as well as a new line of Sherbeta drinks (Rose, Basil, Lemon grass, Lavender). All drinks are made without sugar (fructose).

To ensure high quality products and strengthen its position in the market, LEYLI has chosen the most modern juice and beverage filling plants around the world and combined their best practices, technologies and production facilities. All this will allow the LEYLI company to become the # 1 Trademark of pomegranate juice in the world both in terms of manufacturing technology and in terms of a variety of style and design.

Filling of 100% pomegranate BIO juice of direct extraction LEYLI
LEYLI 100% direct-pressed BIO pomegranate juice is bottled in Azerbaijan, the homeland of pomegranate. The plant for its production is equipped with modern European equipment for processing pomegranate fruits, production and bottling of pomegranate juice. The foundation of the plant was laid in October 2009 with the participation of President of Azerbaijan Ilham Aliyev and his wife Mehriban Aliyeva. The plant was put into operation on October 30, 2012 also with the personal participation of the President of the Republic of Azerbaijan Ilham Aliyev. 700 hectares of pomegranate plantations were laid on the plant lands, from which about 4000 tons of fruits are harvested annually. For 4 years, international experts monitored the conditions for growing pomegranates, and as a result, the garden plot of the plant was issued a BIO certificate.

Bottling of 100% pomegranate nectars and sorbets.
LEYLI pomegranate nectars with a 30% content of pomegranate juice are bottled at the plant, which is equipped with advanced high-tech equipment that has no analogues in Russia. Only directly squeezed pomegranate juice supplied from Azerbaijan is used in the production. LEYLI sherbets and carbonated drinks are bottled at the same plant.
The plant has a unique aseptic filling line for the domestic market, which allows filling LEYLI pomegranate nectar with a 30% content of direct juice and drinks in PET packaging. There is a misconception that drinks in PET packaging are low-quality, cheap products. how they contain preservatives, artificial flavors and colors. Indeed, until recently, the existing technologies in Russia did not allow the production of high-quality natural drinks in PET packaging. LEYLI is the first company on the domestic market to use the aseptic filling technology - this newest method allows you to produce 100% natural nectars from direct squeezed juice in PET packaging without the use of preservatives and with minimal heat treatment, while maintaining all the useful properties and taste of the product. a cold aseptic filling unit, which is installed in a special sterile room. This technology is considered the most advanced and sophisticated in the industry. It allows you to abandon the use of preservatives harmful to health, and at the same time provides nectars with a long shelf life. The same technology is used to produce a line of drinks unique for Russia - non-carbonated sherbets "Rose", "Lemon Grass", "Basil", "Lavender" ".

Technical control in production is provided not only by computers, but also by highly qualified specialists. The factory's quality control service is responsible for the high quality of products and their food safety - a multi-stage system provides incoming control of raw materials and all materials used in production. In addition, constant monitoring of all parameters of technological processes is carried out, as well as repeated checks of products at various stages of production and storage of ready-made drinks. The laboratory complex of the plant complies with the requirements of the international standard ISO / IEC 17025, which is confirmed by the accreditation certificate. Along with the observance of the state standards adopted in Russia, the world standard HACCP is being introduced at the enterprise.

Filling of carbonated drinks LEYLI

In an effort to expand the range of products and satisfy the constant demand of consumers for carbonated drinks, the company produces lightly carbonated 100% natural drinks based on pomegranate juice, original oriental sherbets, as well as the popular Duchess and Tarhun lemonades. LEYLI carbonated drinks are healthy products designed to satisfy consumers. They are made 100% from natural ingredients according to modern technology, which allows you to preserve the beneficial properties of the original natural raw materials. LEYLI carbonated drinks do not contain preservatives, flavors or colors.

For the first time in Russia, "Duchess" and "Tarhun" under the LEYLI trademark are produced on the basis of natural fructose and without the use of sugar, therefore they have a limited shelf life (only 1 year).

Production and bottling of the Organic LEYLI series juices Organic LEYLI juices are directly squeezed juices made from environmentally friendly raw materials in compliance with the strictest technological requirements. Organic LEYLI juices are produced without the use of artificial ingredients, and the processing of raw natural raw materials is minimized, which guarantees the preservation of all the beneficial properties of fruits and berries. Thus, Organic LEYLI juices are not inferior to freshly squeezed juices prepared at home. The production line, on which LEYLI Organic premium juices are obtained by direct squeezing, complies with the international AIJN Code of Practice standard. A special technology is aimed at maximizing the preservation of the natural properties of natural fruits and berries during processing. The company's specialists provide a streamlined technological cycle, at all stages of which there is a strict control of the environmental friendliness of products.
For the production of Organic LEYLI juices, only the best varieties of berries and fruits are used, grown in strict accordance with international environmental standards for the production of products under the BIO brand. Such standards prohibit the use of nitrates, pesticides, genetically modified components, growth hormones, as well as preservatives, food additives and dyes at any stage of production. Only in this case can products be labeled Organic.

business

Bazov

• Tea, coffee and soft drinks

The company for the production of juices "BAZOV" was established in 2009 for the production and supply of high quality natural juices and nectars to the market of Russia and neighboring countries. Juices and nectars of the August and Sadovy Krai trademarks were developed specifically for our company and are the main product of our production.

business

Grant

• Tea, coffee and soft drinks

The Grant company is an enterprising and serious player in the juice market. We present a wide range of 100% natural direct-pressed juices from the Grante brand. Grante juices are produced at the Aznar plant, an innovative modern closed-cycle complex (Geokchay, Azerbaijan).

Grante juices are distinguished by their unchanged taste and high content of nutrients. The flagship of the Grante juice range is 100% directly squeezed pomegranate juice. Its uniqueness lies in the incomparable pomegranate taste and maximum saturation of the juice with useful substances. The secret of the impeccable taste of Grante juice are pomegranates, which we collect on our own plantations in the city of Goychay, the pomegranate capital of Azerbaijan. Goychay pomegranates are rightfully considered one of the best in the world. Grante has a wide range and is constantly updated with new popular flavors.

Grante juices are widely represented in many countries of the world: USA, Canada, Russia, Belarus, Kazakhstan, Europe (Czech Republic, Hungary, Poland), Australia and others.

business

Dana & Co

• Tea, coffee and soft drinks

Dana is the light goddess of water in Slavic mythology, giving life to all living things. The eternally young beauty is a girl-river, murmuring her cheerful song. She will give a tired traveler to drink, and wash the wound, and, ascending into the sky, will fall as a graceful rain on the green valleys.

The basis of life on Earth is water. The basis of the entire product line of the Dana Company is water from an artesian well, which came to us from a hundred-meter depth, the purest and saturated with minerals. Natural, natural mineralization water does not need artificial saturation and does not require additional filtration. An artesian spring with natural mineral drinking water is located in the green zone of the Moscow region, in the city of Zelenograd. Doing everything so that water does not lose its unique properties and gets to people as useful as nature created it, we organized production directly at the well

business

INCOS - Concentrated Juices

• Tea, coffee and soft drinks

Deliveries of natural and concentrated fruit and vegetable juices and purees from all over the world for the food industry enterprises of the Customs Union. Main warehouses in Moscow, Novorossiysk, Minsk, St. Petersburg. Organization of delivery throughout the entire territory of the vehicle. In the food market since 1999. No minimum batch limit. We are glad to communicate.

econom

Absolute Nature

• Tea, coffee and soft drinks

ABSOLUTE NATURE group of companies.
Today these are two dynamically developing areas: juices and beverages of the PREMIUM class and confectionery.

The structure of the company:
- production is located in the Leningrad region,
- central office in St. Petersburg
- representative office in Moscow

The basic principle of ABSOLUTE NATURE is the use of natural raw materials for the production, without the use of synthetic fillers, flavors, emulsifiers, stabilizers, dyes, etc.

High and stable quality of products is confirmed by GOLD medals of international competitions at the exhibitions "World food Moscow", "Prodexpo" and the titles "Product of the Year" and "Best Product of the Year" in 2006, 2007, 2008, 2009. 2010 and 2011, diploma "For promoting the idea of ​​healthy eating in the Russian food market", numerous thanks from customers.

econom

ALSU

• Tea, coffee and soft drinks

LLC "Alsu" has its own production in the Altai Territory. It successfully produces natural juices, nectars and drinks. It implements them on the territory of Russia and neighboring countries. The production uses sea buckthorn berries grown on their own plantations in the Sovetsky District of the Altai Territory.

econom

Balkan Enterprise

• Tea, coffee and soft drinks

The company "Balkan-Enterprise" brings to your attention products of its own production: ketchups, sauces, tomato paste under the logo "Balkan", produced according to the original Bulgarian technology.

All products of the company are made from environmentally friendly products, natural ingredients and are of good quality at an affordable price!

A careful combination of ingredients, spices and herbs gives the products of "Balkan" an exquisite and unforgettable taste and aroma.

An important factor in the production of tomato products is the water used by our company, it is purified through 3-level titanium filters with subsequent bactericidal treatment.

econom

Gifts of nature

• Tea, coffee and soft drinks

Welcome to the Agricultural Consumer Processing Cooperative "Gifts of Nature".
Each region of Russia is a separate, very interesting world filled with marvelous and unique places, historical sights and numerous monuments. One of the regions located in the center of the European part of the Russian Federation, the Republic of Chuvashia, also has such features. It was here in 2007 that our cooperative SPPK "Gifts of Nature" was created.

Initially, we provided services to the population for the cultivation of fruits and vegetables, as well as purchased vegetables and fruits from the population for the purpose of their further processing. At the beginning of 2011, our company installed new modern equipment of European level for the production of non-alcoholic carbonated drinks and juice products, as well as equipment for processing and filling milk into glass bottles.

Located on 10 hectares of land, our cooperative "Gifts of Nature" is located far from city influence and bustle, in an ecologically clean natural zone of the Yadrinsky district of the Republic of Chuvashia. Within a radius of 35 kilometers, there is not a single industrial enterprise and not a single major motorway. The production is carried out with the maximum observance of environmental and hygienic standards.

The release of exceptionally high-quality products is ensured through the use of only high-quality raw materials, the use of modern technologies and equipment, automated production, constant laboratory control of raw materials and finished products, as well as qualified personnel.

Today it is with great pleasure that we offer you our product range!

econom

LOTUS CAPITAL

Meat and meat products Fish and seafood Milk, dairy products, eggs Vegetables, fruits, berries Confectionery, sugar, honey Tea, coffee and soft drinks Grocery, snacks
• Other products

The main areas of activity are: the supply of food to food factories, restaurants, hotels, chain coffee houses, catering companies, as well as the supply of the necessary raw materials to confectionery industries and mini-bakeries. The company has its own transport and warehouse complex with a total area of ​​over 1,000 sq. m. with differentiated equipment for storing food products according to the conditions; central office with purchasing, marketing, sales, finance and accounting departments. A unified information system and professional standards of work allow our customers to provide free delivery in Moscow, marketing support, operational control over the fulfillment of their orders and the import of any goods of interest on special orders. The warehouse works from 8.00 to 18.00. It has its own equipment that provides loading and unloading operations. Marketing and procurement departments constantly monitor Suppliers and market research to analyze the market, which allows us to always be on top of customer demand. LOTOS-STOLITSA is actively developing its regional network in all product lines. Company
cooperates with more than 1000 clients in Moscow. The assortment of the company includes more than 1000 commodity items, which are constantly present in warehouses in Moscow. The company produces high quality juices, nectars and drinks from local fruits and vegetables with a special taste. The newest technologies of the TETRA PAK company, the use of the cold pressing method, and the filling of products in the aseptic packaging "tetra prism aseptic", allow bringing to the end consumer a completely preserved gustatory and vitamin gamut of ripe fruits in their original form. Tea, coffee and soft drinks

Our company, engaged in the production and bottling of juices under the Morsok trademark, has been operating in the food market for over 10 years. Thanks to the experience gained during this time, our company has expanded its assortment and established contacts with different regions. We are one of the few in Russia and the only producer of vegetable juices from natural raw materials in our republic, thanks to which we have achieved high quality products and stable supplies.
The assortment of our company consists of juices bottled in glass bottles with a capacity of 0.33 and 1.0 liters:
 Carrot and carrot-fruit juices;
 Pumpkin juices;
 Rosehip juices;
 Tomato juice;
 Apple juice.
To the already existing and proven types produced by our company, we plan to expand the range of juices especially for you to meet the needs of our and your customers.

free

"Chechen Mineral Waters"

• Tea, coffee and soft drinks

Chechenskie Mineralnye Vody is a team of young professionals with clear goals and a clear strategy. Today, Chechenskie Mineralnye LLC is a modern high-tech enterprise with full automation of all processes and auxiliary operations, which makes it possible to manufacture products of the highest quality. The enterprise is one of the most modern in Russia. The equipment for aseptic filling of juices into PET containers (KHS Germany) is installed here, which is operated only at two factories in the Russian Federation. Its total production and storage area is 14.5 thousand km. The plant's production capacity is 150 million bottles per year. Thanks to the commissioning of a new enterprise in 2014, 80 jobs have been created, and tax deductions to the budget of various levels will already amount to more than 100 million per year. The Chechen Mineral Waters Company is the only exporter of food products outside the Chechen Republic. The company's products have repeatedly received gold medals at the International Food Exhibition ProdExpo. There are about 77 items in the company's product line.

Setting up a manufacturing business in the food industry can be challenging as many complex tasks have to be solved in the process. But, if you approach the matter with full responsibility, without missing a single detail, you can establish a highly profitable enterprise that will recoup all costs in the shortest possible time. But a novice entrepreneur should choose a product that is in high demand for release. And here we include the production of juices and juice drinks. And in order not to make huge investments at first, you can buy equipment for the production of medium-power juices by organizing a mini-workshop. Juices and nectars based on fruits and vegetables are in high demand among consumers, especially in the summer, when it is hot outside. The variability of technology, raw materials and assortment will allow an entrepreneur to organize a business in this niche, taking into account his financial capabilities and skills.

Our business valuation:

Initial investments - from 3,500,000 rubles.

Market saturation is high.

Difficulty starting a business - 8/10.

The production of natural juices in Russia, due to the demand for products, is a highly competitive niche. There are many manufacturers on the market, large and small, supplying their products to store shelves. But one should hardly be afraid of high competition, because even selling fruit and vegetable juices only on the regional market, one can get a good profit. A business in the production of fruit juices is quite real even for novice entrepreneurs - the main thing is to take into account important nuances.

Registration of a future enterprise

The business plan must necessarily contain information about the organizational form in which the entrepreneur is going to register the future enterprise. There is nothing without this, because we are talking about the food industry, which requires mandatory certification of products and compliance with all norms and sanitary standards.

Not a single large store will accept fruit juices from an entrepreneur who does not have any permission from supervisory authorities for this.

After the shop for the production of juices is registered, in parallel with the search for premises and the purchase of equipment, you need to submit a package of documents to Rospotrebnadzor, which in the future will give the entrepreneur permission to conduct production activities.

Search for a production facility

The premises where the production of juices from concentrates will be located in the future may be located even outside the city. And many entrepreneurs do this - they rent a workshop in the area of ​​the city that is closer to the suppliers of raw materials, since in this case it is possible to significantly reduce the cost of purchasing all the necessary components.

As practice shows, 100-180 m 2 will be enough to accommodate a small capacity plant.

Industrial juice production should have not only a workshop with the equipment installed here, but also 2 warehouses - for storing raw materials and for storing manufactured products. Also, do not forget about sanitary rooms for staff and office premises.

In order to obtain permission from the supervisory authorities to conduct activities, the premises must be carefully prepared for work - there must be light, water, sewerage, ventilation systems installed. And this will take away from the entrepreneur a significant part of the investment, if he does not immediately rent premises with good working conditions.

Purchase of raw materials for the production of juices

The technological process of juice production involves the use of a variety of raw materials - everything will depend on the assortment that is planned by the entrepreneur for release.

Each of the items is produced on the basis of a juice concentrate. And depending on its amount in the finished product, all drinks are divided into:

• natural juices (100% concentrate),
• nectars (25-75% concentrate),
• juice drinks (up to 10% concentrate).

The production of concentrated juice is the most expensive of all possible directions. But such products, due to their higher value in the market, will also bring greater profit to the entrepreneur. Therefore, it is clearly not worth forming an assortment of only cheap juice drinks. The best option is to develop a range of 8-15 flavors of juices, where most of the assortment is represented by nectars.

Juice concentrates are not produced in Russia. These raw materials are imported from Asia, Brazil and Turkey. It will be difficult for novice entrepreneurs to establish direct contacts with foreign suppliers, since it is unprofitable for them to supply products in small batches. This means that you will have to cooperate with intermediaries.

The production of reconstituted juice, in addition to concentrate, will require a number of other components:

• water,
• sugar,
• nutritional supplements.

The sale of juice can be carried out in different containers - glass, plastic, cardboard. And it is better to provide for the delivery of Tetra Pak packaging to the enterprise. The juice packed in this way will be stored longer and better transported.

Development of juice production technology

To work out the recipe and production scheme, you can either buy a ready-made technical specification, or invite an experienced technologist for cooperation. And the second option is sometimes more profitable from a financial point of view, since the ready-made documentation is quite expensive. And a specialist, taking into account the available equipment and the planned assortment, will select specific ingredients and a production scheme.

Apple juice production flow chart

Despite the fact that the production scheme may vary, depending on the specific type of product, the technology for the production of juices in general can be described as follows:

• Heating the juice concentrate to a boil.
• Cooling the concentrate to room temperature.
• Adding purified water to the concentrate.
• Adding various components to the juice (vitamins, flavorings, preservatives).
• Bottling of finished products.

And the production of directly squeezed juice begins with the receipt of the initial component - the concentrate. Such a scheme is rarely used at domestic enterprises, since it is not always profitable due to the high cost of the process and the resulting product. But with the presence of such equipment, it is possible to establish within the walls of the workshop the production of not only natural juices, but also fruit purees. By selling juices and purees, an entrepreneur will be able to get more profit and enter new sales markets.

Technical equipment of the future workshop

Juice production line

Juice production line can be of different capacity, configuration and degree of automation. And in order to get a high-quality product at the output, it is important to pay special attention to the choice of technological equipment, taking into account the planned range of products and available finances.

The production of apple juice uses the following types of machines and apparatus:

• water treatment system,
• containers for mixing components and storing the finished product,
• pasteurizer,
• homogenizer,
• automatic machine for filling juice into cardboard containers,
• washing equipment.

The line for the production of directly squeezed juices practically does not differ from other technological complexes - only a machine is added here for obtaining natural juice from whole fruits and vegetables. And such equipment costs a lot - from 500,000 rubles.

Lines of European production are famous for their quality - they can work in continuous mode for a long time without failing.

The cost of the entire technological line will be influenced primarily by its capacity. But even in the case of machines of small or medium capacity (0.5-1 t / h), the price of equipment for the production of juices will be quite high - starting from 2,500,000 rubles. And there is only one way to save money here - to buy a supported line. But such transactions must be approached with great caution, since there is a great risk of buying a low-quality installation, which will break down very soon.

Sales problems for finished products

It is not difficult to open a mini production of juices, it is much more difficult for an entrepreneur to look for wholesale buyers of finished products. And everything is complicated by the high level of competition. Most likely, a novice businessman will have to offer his products to private stores, stalls and wholesale grocery warehouses. But at first, you don't even have to think about large supermarket chains - they prefer to cooperate with those manufacturers that have proven themselves well on the market. In addition, a small production of tomato juice may not “pull” the price that federal chains are asking for space on the shelves of their stores.

To overcome high competition, you need not only to make your product excellent in quality, but also to distinguish it with something from other similar products. And here certain funds will have to be invested in marketing:

• Promotions,
• advertising (at least in local media),
• POS materials for highlighting on store shelves.

The profitability of the planned enterprise

Equipment for squeezing juice and filling it into containers will start to pay off as soon as all products are shipped to customers. And as practice shows, this moment can come pretty quickly. And this is even taking into account the fact that investments in business are considerable:

• Registration of an enterprise - from 50,000 rubles.
• Formulation development and technology development - from 100,000 rubles.
• Purchase of equipment and its commissioning - from 2,500,000 rubles.
• Purchase of raw materials - from 500,000 rubles.
• Preparing the workshop for work - from 300,000 rubles.

And it will be even more expensive to introduce direct spinning into the work of the shop. Therefore, experts advise leaving this idea behind until the shop reaches the break-even point.

If the equipment for bottling juice will yield at least 0.5 t / h of finished product, up to 90 tons of finished product can be sold per month. As for the prices for nectars, everything depends on its specific type and price policy in the region. On average in Russia, juice is sold at a wholesale cost of 20-50 rubles per liter. It turns out that by selling all the products received, even at the lowest price, you can receive monthly revenue of ≈2,000,000 rubles. And to calculate the net profit, you will need to know the amount of variable costs that will be spent every month on the release of new batches of juices.