The cost of the SOYUZ-Penoizol kit is 99,900.00 rubles with VAT

The cost of the SOYUZ-Penoizol-Economy kit is 54,900.00 rubles with VAT

We work with Penoizol and made the installation - such - as it should be!

Our YouTube channel: https://www.youtube.com/user/AleXXSotnikov

Raw materials for penoizol,

	The name of indicators	Meaning
	type of instalation	mobile
	Processable components:
	component A "Solution"	aqueous solution of phosphoric acid and foaming agent
	component B "Resin"	modified urea-formaldehyde resin
	Pump for supplying component A "SOLUTION"
	engine's type	brush single-phase
		10-100% of face value
	Maximum operating current
	performance change
	pump performance	0.5-5.4 [l/min]*
	Pump for supplying component B "RESIN"	diaphragm aggregated with electric motor
	engine's type	brush single-phase
	Maximum operating current
	performance change	electronic rotation converter (EPV) of an electric motor
	capacity control limit with EPV	10-100% of face value
	pump performance	0.5-5.4 [l/min]*
	The density of the resulting material PENOIZOL tm in a dry state	from 3 [kg/m3]
	Performance according to PENOIZOL, density 8 kg / m 3	24 [m 3 /hour]
	Compressed air requirement	5-10 [kg/cm2] 200 [l/min]
	Noise level	no more than 72 [dB]
	Supply voltage (variable)
	Supply voltage frequency
	Power consumption
	Unit weight (without hoses)
	Installation weight (gross)
	Overall dimensions of the pumping station L x H x W	540 x 1160 x 630 [mm]

Modern housing construction has a large number of heaters. Each has its positive and negative points. The task of heaters is not only to perform their functions, but also to be easy to install.

• Penoizol is a convenient and inexpensive material. It is produced in a powder state and processed to the form of a liquid foam. The device allows you to easily pump the insulation into the required area. The device control function is so simple that it does not require any experience. The heater itself has many positive aspects.
• Penoizol - retains and retains heat; fireproof, does not spread flame during a fire; does not emit toxic smoke. Also, it is a durable material, not subject to dampness with proper waterproofing.
• The main advantage is the filling of voids under pressure, the composition of the material allows penoizol to fill microcracks and indicate them. All this happens with a quick installation, much faster than the installation of other heat-insulating materials.
• Penoizol is a modern insulation, characterized by high thermal insulation characteristics, low bulk density and resistance to external aggressive influences. In addition, the material is characterized by high fire resistance (does not burn), ease of processing and affordable price. A truly unique material, it can be poured directly on the construction site, into any cavity in shape and volume.
• Penoizol has exceptional durability. Scientists were forced to stop testing artificial aging of this material, because even after 78 years, no changes in the material were noticed.
• Penoizol is the only material that allows for insulation and soundproofing of already constructed buildings. This is possible due to its special composition. The composition can be made right there, at the construction site, which saves on transport.
• Penoizol, 10 cm thick with a rigid outer cladding in terms of thermal conductivity, has similar properties, with more than 1.5 meters of brickwork. A wall with penoizol is an excellent protection against dampness, because. this material "breathes", it does not accumulate moisture in itself, but easily releases it into the atmosphere, without changing the geometric dimensions.
• It is not susceptible to the formation of fungi and mold, mice and various insects will not be able to start in it. Thanks to the above advantages, we can confidently recommend this material for the insulation of a number of different objects from warehouses to residential buildings. Penoizol has passed all tests and complies with environmental and hygienic standards.

Penoizol, Liquid rubber, Polyurethane foam. Equipment, raw materials, training.

Now a new direction - Glass fiber reinforced concrete! + Pneumatic ball vibrators!

LLC SovTechTrade welcomes you - we are a young and dynamically developing company. The main goal of our company is a comprehensive consultation on all kinds of systems for spraying and pouring polyurethane foam and foam isol, waterproofing Liquid rubber + "GLASS FIBROCONCRETE" and + Pneumatic ball vibrators. We provide services in these areas and solve your tasks on a turnkey basis.

Penoizol is a urea material that belongs to the group of foam plastics and is used in construction as a heat-insulating material with a wide range of applications. This white material looks very similar to marshmallow, marshmallow or soufflé and has a creamy texture. When pressed, the material restores its shape, and when exposed to air at room temperature, it hardens. Penoizol has a number of qualitative characteristics that make it much more convenient and efficient to use than expanded polystyrene, mineral wool, and its other predecessors.

These are properties such as:

• 10% increased thermal insulation compared to other analogue materials of the previous generation,
• almost absolute fire safety,
• environmental friendliness (complies with all standards),
• ease of installation,
• high resistance to microorganisms and bacteria,
• fluidity, due to which it fills the entire space, and provides good heat and sound insulation;
• unlike other similar materials, when poured, it does not increase in volume and does not have a destructive effect on the structure;
• durability (studies say 50-70 years of operation),
• low cost.

All this makes penoizol a very popular material for insulation. It is used to insulate all flat surfaces - walls, ceilings, floors and roofs. It is also used in the construction of country houses and garages, laying pipelines and installing industrial refrigerators.

The situation in the Russian market

So far, there are not so many suppliers of this widely demanded material on the construction market - mostly large companies. At the same time, the steady growth in the use of insulation continues due to its many positive qualities, and there is currently a shortage of proposals on the Russian construction market. Construction companies in the regions are interested in the emergence of new competitive manufacturers.

Thus, right now, a business in the mini-production of penoizol in Russia can become a very promising option for everyone who is thinking about starting their own business. Another advantage of this production is the fact that the price of the equipment can be very affordable and no major investment is required to get started.

Penoizol equipment

Installation for the production of penoizol UPG-5

On average, you can buy a penoizol installation for an amount from 100 to a maximum of 300 thousand rubles.

Tip: do not immediately buy high-capacity equipment until distribution channels are established.

If you make equipment for the production of penoizol with your own hands, this will make the start of the project even more inexpensive.

Manufacturing facility

To begin with, you need a room no larger than 100 square meters. It will be possible to place equipment and a warehouse for finished products in it. In the production of penoizol, harmful substances are released, so good ventilation must be provided. In addition to it, the workshop must have electricity, water, heating and sewerage. The average cost of renting such a workshop depends heavily on the region and ranges from 20 to 70 thousand rubles / month.

The manufacture of liquid penoizol immediately at construction sites will avoid spending on the workshop. Equipment can be stored, for example, in a garage, and a workshop can be opened later, after the initial investment has paid off.

Initial supply of raw materials

You will need components such as water, a catalyst (which is used as phosphoric acid), a foaming agent, a special polymer resin for penoizol. All these elements are easy to find on sale, and the cost of the components is very affordable - in order to produce 1 cubic meter of penoizol, an average of 450-600 rubles will be needed. At the same time, the price of the material on the market is 1200-1800 rubles for the same volume.

Total startup cost

The launch of the production of liquid penoizol at construction sites can amount to approximately 70 thousand rubles. In this case, entrepreneurs independently fill penoizol into hollow profiles.

The start of home production without the cost of a workshop - on average, it will require around 200 thousand rubles.

In order to open the production of a heat insulator in the workshop, it is worth laying in the plan in the region of 500 thousand rubles of initial costs.

What do you need to get started?

In order to get started, you will need a penoizol production plant, which includes several separate elements, such as:

• compressor,
• gas-liquid installation,
• collapsible forms,
• containers for components (e.g. plastic drums)
• and a packing table.

In order to produce and use the material immediately in liquid form, you can get by with a compressor, tanks and a gas-liquid installation.

It is quite easy to buy equipment for the production of penoizol, the market offers several different options for equipment of both Russian and Ukrainian production, many of which have their own technological features that distinguish them from others, and also differ in the degree of automation of the process. On sale you can find drawings for self-assembly. The cost of installation in this case will be significantly lower.

How is the manufacturing process?

The production technology of penoizol is quite simple and includes several stages:

1. Mixing catalyst, water and foaming agent.
2. Pouring resin into a separate container.
3. Under the pressure of compressed air, urea-formaldehyde resin enters the existing mixture, and the output is a mass that resembles a soufflé in its consistency. It is this liquid penoizol that can be produced and used immediately at the construction site.
4. If we are talking about the production of sheet material, then the mixture is poured into molds and solidifies at room temperature. The setting time may vary depending on the recipe and the size of the molds and range from 40 minutes to 3 hours. It is at this stage that harmful substances are released, and good ventilation is required.
5. Next, the penoizol is cut into slabs and, if desired, covered with a protective material based on liquid glass to impart increased strength and fire safety.

If you plan to immediately open a penoizol production workshop, then 2-3 people will be needed to work in it, but it is also possible to independently manufacture penoizol at home. A person, even far from the construction industry, will perfectly cope with it.

What do you need to pay attention to?

From a legal point of view, in order to carry out the production of a heat insulator, you will need to register as an individual entrepreneur and register with the tax service. When calculating taxes, a simplified taxation system will be used - 15% of profits.

Special attention should be paid to marketing and promotion in the market. It is possible that it will not be possible to immediately conclude contracts for large deliveries. In this case, for starters, you can focus on retail sales through markets and an online store - insulation will be relevant not only for large construction companies, but also for individuals, as well as entrepreneurs with a small turnover of funds.

The disadvantages of this business include the seasonal demand for goods, which applies to the entire construction industry - active work in this industry is carried out from April to October, and this fact should be taken into account in your business plan.

You should also remember that construction organizations make payments by bank transfer, and payment can be credited to the account within 90 days. Therefore, in the marketing plan, it is desirable to provide not only wholesale transactions by bank transfer, but also retail sales for regular cash receipts.

The production of a new generation of high-quality heat insulator, which is consistently in demand on the market, can be a good start for start-up entrepreneurs, even far from construction, who are looking for their niche. This is a business of medium profitability, with a payback of 8-12 months, which can be launched with minimal investment.

Equipment for the production of carbamide foam, popularly known as penoizol, everyone can do it with their own hands. Provided if you have a predisposition to manual labor or, having my information, you can organize it. But read first.

I have been producing liquid insulation for over 10 years. I have a higher technical education and sufficient experience to help you in a quick and relatively inexpensive way or.

Through my own mistakes and experience, I became convinced of the truth of the classic sayings of the two geniuses.

Keep it simple, but not simpler than necessary. And the little things don't matter. They decide everything!

But, if the cost is not important to you, then you can buy, for the appropriate price, at least 5 times more expensive ready-made penoizol equipment even with microprocessor, computer control. But it must be with the official specifications for the trademark penoizol. Otherwise, it may be fake. Although the general technology is the same. Or, if you manage to find it on the Internet, which is unlikely, and free download drawings equipment for penoizol, I'm not sure that with them you will immediately get all the necessary experience, which I offer you in the independent manufacture of equipment for the production of carbamide foam and detailed instructions for insulating houses with your own hands. You decide!

The price of a high-quality and reliable installation of a GZhU and a quick-release foam generator, made independently according to my
will be only from 350 to 500 USD!
80% depends on the cost of pumps. Russian or Chinese are cheaper, European ones are more expensive.

GZhU installation and foam generator

1. The first thing we consider in is the concept of technology and equipment drawings for the production of carbamide foam (penoizol and its analogues).
2. I will tell you about important technical nuances, mistakes or misunderstandings of unscrupulous manufacturers, including those who can call their carbamide foam penoizol. What absolutely can not save.
3. From many years of experience, I will demonstrate the device of a simple, but reliable and efficient foam generator in operation, visual photos, videos, diagrams, drawings and instructions will help you easily make such an apparatus with your own hands. My foam generator, if necessary, is easy and quick to maintain and clean. If it is clogged, you can disassemble and assemble it in 10 minutes!
4. How to make simple and reliable dispensers for accurate solution delivery and quick adjustment of the amount of resin for the production of foam of different densities and characteristics.
5. Required installation maintenance.

A visual demonstration of the operation of equipment at an open facility.
Floor insulation.

Production of carbamide foam

1. In we will discuss the necessary components and raw materials.
2. The correct recipe for preparing a solution for foam. Because even here there are very important points and mistakes that novice manufacturers or scammers make.
3. Which carbamide resin and hardener to choose in order to get the highest quality foam. After all, there is a strong odor and secretions that absolutely can not be used. After all, it’s not just that there are various rumors and rumors, after the work of hacks, penoizol harmful. I remind you, as in any other production, anything, it is important to correctly and accurately follow the technology. Only in this case will there always be positive penoizol reviews .
4. The influence of different proportions of components, including compressed air, on the characteristics of liquid foam (penoizol and any other brands of carbamide foam).
5. Solving possible problems with electricity or unsuitable water on site at the customer.

Additional equipment and tools: compressor and perforator

For the first two years, more than 30% of revenue was spent only on maintenance or equipment replacement. For example, such as a compressor and a perforator. Although everything is made in China, but China is different for China. There were compressors that were not launched at the customer's site at all, there were perforators and drills, which were enough for 5 holes. And only on personal experience, buying constantly different ones, I came to the most optimal ones in terms of price and reliability.

1. Next, I will tell you how not to make a mistake right away and minimize the costs of possible equipment breakdowns and repairs.
2. Which one to choose the necessary working hose, an adapter to it for a hole of 26 mm, a compressor and a perforator.
3. Important equipment maintenance that you may not know or forget about.

Practical instructions for insulating houses with penoizol

Video of equipment operation and home insulation

There will be only practical information here on how to insulate a house with any carbamide foam without consequences. Even when you order insulation of the house with penoizol officially, it is important to understand for yourself how it is done correctly. After all, private houses and walls are different, the size of the layer, the strength of the masonry are different, and you need to immediately navigate and adapt to each house. I have heard questions on the phone many times ... - And the house will not collapse ?! Never demolished a single house. Sometimes, it was necessary to pour penoizol so carefully into walls that swayed with their hands. How to do it? All in

Penoizol is an official trademark registered by the Russian company NST. There are several brands of equipment designed for the production of penoizol. These are: Foam-200, Foam-2000DMU, Foam-2000/10UM and Foam-2000R. Each modification of equipment for the production of penoizol differs in the method of production and some technological characteristics of operation.

There are several methods for obtaining penoizol - classic and double stretch. Let's consider them in more detail.

The classical method for the production of penoizol involves the introduction of a special resin into an aqueous or acidic solution, and the “double stretch” method is characterized by giving the penoizol increased strength, especially for the manufacture of plates and shells from penoizol.

The operating foam output ranges from 6.0 to 10 cubic meters per hour, and the actual production is up to 54 cubic meters per shift, with a resin consumption of 27 to 18 liters per cubic meter, assuming that the ambient temperature is at least 22 degrees Celsius. The performance and flow setting of the components in the production of foam isol is usually controlled mechanically, although there are equipment modifications with built-in electronic units that regulate the flow setting using chokes.

In the production of penoizol by the classical method, a centrifugal pump is required, and for the production of penoizol by the double stretch method, gear, plunger or vortex pumps are already required.

The consumption and maximum allowable pressure of compressed air in the production of penoizol ranges from 0.2 cubic meters per minute to 7 atmospheres.

Penoizol lifting height is possible up to almost 28 meters. Also, in the production of penoizol, a compressor is required, which is needed to produce compressed air, which is necessary for the operation of the entire installation. Suitable conventional, powered by a voltage of 220 volts and power from 0.97 to 1.5 kW.

In general, the mass of a complete set of equipment required for the production of penoizol is from 40 to 80 kg.

The cost in the territory of the Russian Federation reaches up to 200 thousand rubles. It should be borne in mind that the cost of the compressor is not included in the standard supply of equipment for the production of penoizol, and you will have to purchase it separately.

Penoizol production. Method "Classic"

Penoizol is produced using the Classic technology, when it is necessary to fill the voids in the walls directly at the construction site, that is, directly at the customer's site.

The main distinguishing feature of this method of producing penoizol is that water, into which a special acid has been introduced, is passed under pressure through a special channel called a foaming agent. In the foaming agent, the resulting mixture is exposed to an air flow under pressure, as a result of which the initial mixture is foamed with the formation of a finely porous, closed-cell and homogeneous foam. Subsequently, a special resin is mixed with this foam, which envelops the formed water bubbles. Within 10-15 minutes, when the resin comes into contact with the acid, a process takes place, scientifically called resin polymerization, since the resin hardens only in an acidic environment.

Thus, we have obtained a three-dimensional structure of thermal foam. At the next stage, we need to remove moisture from the resulting material, which can reach almost 40 liters per cubic meter of the resulting material. Due to the water-repellent properties of penoizol, complete removal of moisture, that is, in fact, drying of penoizol, occurs within 1-2 days, depending on the humidity of the surrounding air and temperature, the climate in the region, seasonality and other factors.

Penoizol using Double Stretch technology

Penoizol is produced using the Double Stretch technology only under production conditions, in an industrial workshop. In this way, heat-insulating boards from penoizol and penoizol shells are produced.

For work on this technology, Pena2000DMu and Pena2000/10 units can be used.

Foam-2000DMU is the most budgetary version of equipment for the production of penoizol, characterized by ease of operation and operation. This model has earned itself the glory of the people's apparatus, as it is the most common model in the Russian market for equipment for the production of penoizol. In addition, this apparatus has a low cost and excellent technical characteristics, since it has a very convenient total length of the sleeves from the apparatus itself to the pouring point.

Foam2000/DMU has a high performance, the ability to conveniently control the air leaving the compressor in both foaming and mixing modes. Foam-2000/DMU has a low weight and general convenience of design for transporting and transporting equipment.

The apparatus provides for the function of flushing through all channels, and flushing can be carried out both separately for each channel, and all together, it is also possible to flush only the filling sleeve. In general, the Pena-2000DMU apparatus is an excellent and most unpretentious equipment for the production of penoizol.